Estimation of Thermal and Hydraulic Characteristics of Compact Brazed Plate Heat Exchangers
Estimation of Thermal and Hydraulic Characteristics of Compact Brazed Plate Heat Exchangers
复制标题
紧凑型钎焊板式换热器的热和水力特性估算
DOI:
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发表时间:
2013
期刊:
影响因子:
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通讯作者:
V. Gullapalli
中科院分区:
文献类型:
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作者:
V. Gullapalli
This thesis work presents various performance estimation methods of compact brazed plate
heat exchangers (BPHE) operating in single phase, condenser, evaporator, cascaded and
transcritical applications. Such methods play a vital role in development of heat exchanger
selection software and during geometry parameter estimation in the new product development
process.
The suitability of employing commercial computational fluid dynamics (CFD) codes for
estimating single phase thermal and hydraulic performance is investigated. Parametric studies
are conducted on geometries of single phase fluid sections to isolate and quantify the
influence of individual geometric parameters. The influence of mesh characteristics, choice of
boundary conditions and turbulent flow modeling on the accuracy of the thermal and
hydraulic predictions is presented. Benefits of simulation of fluid flow in entire channels and
characteristics of channel flow for different geometric patterns are also presented.
A computationally light, general, robust and continuous rating calculation method is
developed for implementation in BPHE selection software. The pressure-enthalpy based
method provides a generic rating core for various types of applications and provides extensive
post processing information of the heat transfer process. General single phase thermal and
hydraulic empirical correlations are developed as functions of plate geometric parameters.
For facilitating better integration of the developed calculation method with other refrigeration
system simulation software, first or higher order continuity is maintained in the sub-routines
used for calculating local heat transfer coefficients and refrigerant properties. A new finite
grid interpolation method is developed for fast and accurate retrieval of refrigerant properties.
The developed method is currently implemented in SSPG7 (BPHE selection software of
SWEP International AB) for supporting transcritical CO2 calculations and cascaded heat
exchanger calculations.
Additionally, the methods developed for single phase and two phase test data evaluation
based on meta-heuristic optimization routines is also presented. The application and results of
using the developed rating models for various types of calculations is summarized. Other
topics such as influence of variable fluid properties on BPHE rating calculations, influence of
multi-pass flow arrangement on lumped BPHE rating calculations are briefly presented.