Abrasive waterjet machining of three-dimensional structures from bulk metallic glasses and comparison with other techniques

Abrasive waterjet machining of three-dimensional structures from bulk metallic glasses and comparison with other techniques
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DOI:
10.1557/jmr.2012.36
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发表时间:
2012-04-01
影响因子:
2.7
通讯作者:
Loeffler, Joerg F.
Loeffler, Joerg F.
中科院分区:
材料科学4区
文献类型:
--
作者:
Wessels, Victor;Grigoryev, Anton;Loeffler, Joerg F.

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块体金属玻璃(BMG)是一类很有前途的工程材料,但由于其硬度高和亚稳态结构而难以加工。机械加工引起的结晶可能会产生负面影响,例如降低制造零件的承载能力,因此应该避免。在这里,Zr基BMG加工使用磨料水射流(AWJ),放电,ns脉冲激光雕刻,和传统的干磨技术。对加工材料的表征表明,AWJ保留了非晶相,并提供了快速制造小型三维部件所需的速度和灵活性的组合,而其他技术没有实现这些目标。作为原理证明,使用AWJ从BMG快速加工出类似于骨科植入物的螺钉。
Bulk metallic glasses (BMGs) are a promising class of engineering materials, but they can be difficult to machine due to high hardness and a metastable structure. Crystallization due to machining can have negative effects, such as a decreased load-bearing capacity of fabricated parts, and thus should be avoided. Here, a Zr-based BMG was machined using abrasive waterjet (AWJ), electrical discharge, ns-pulsed laser engraving, and conventional dry-milling techniques. Characterization of the processed material indicated that AWJ preserves the amorphous phase and provides the combination of speed and flexibility required to rapidly fabricate small three-dimensional parts, while the other techniques did not achieve these goals. As proof-of-principle, a screw, similar to an orthopedic implant, was rapidly machined from the BMG using AWJ.