Accuracy of replica materials when measuring engineering surfaces
Accuracy of replica materials when measuring engineering surfaces
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DOI：
10.1016/s0890-6955(01)00080-3
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发表时间：
2001-10-01
影响因子：
14
通讯作者：
Ohlsson, R
中科院分区：
文献类型：
--
作者：
Nilsson, L;Ohlsson, R
本文提出了一个全面的研究三种不同的材料用于表面粗糙度复制五种不同类型的加工表面。钢板（电子束纹理和喷丸纹理），气缸套，曲轴和表面研磨表面。使用的三种不同的复制材料是Araldite、Microset和Technovit。用非接触WYKO干涉仪测量表面，缩放以重新定位原始和复制品上的相同区域。结果表明，所有材料都可以用于三维表面参数的测量和计算，但它们都有一些特殊性。三个复制品在所有表面上都显示出良好的精度，由于这些材料中的少量孔隙，偏差过高10%。Microset材质中的复制品通常显示比原始曲面稍低的参数值。所有的复制品都显示出精细研磨曲轴上的一些问题，精细结构的扩大，导致参数大了约20%。重复测量复制品的表面参数的偏差比重复测量原始表面的表面参数的偏差大得多。(C)2001爱思唯尔科技有限公司版权所有。
This paper presents a comprehensive study of three different materials used for surface roughness replication on five different types of machined surfaces. Steel sheets (electron beam texturing and shot blasted texturing), a cylinder liner, a crankshaft and a face-ground surface. The three different replica materials used were Araldite, Microset and Technovit. The surfaces were measured with the non-contact WYKO interference instrument, zoomed to relocate the same area on the original and on the replicas. Finally, three-dimensional surface parameters were calculated to compare each replica with the original surface.The results show that all materials are possible to use in order to measure and calculate three-dimensional surface parameters, but they have some peculiarities. The three replicas all show good accuracy on all surfaces, with deviations 10% too high due to a small number of pores in these materials. Replicas in the Microset material in general show somewhat lower parameter values than the original surface. All replicas showed some problems on the fine-ground crankshaft with an enlargement of the fine structure, resulting in parameters ca 20% too large. The deviation of surface parameters on repeated measuring on replicas is considerably larger than on repeated measuring of the original surfaces. (C) 2001 Elsevier Science Ltd. All rights reserved.