How generalisable are material extrusion additive manufacturing parameter optimisation studies? A systematic review.
How generalisable are material extrusion additive manufacturing parameter optimisation studies? A systematic review.
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DOI：
10.1016/j.heliyon.2022.e11592
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发表时间：
2022-11
期刊：
影响因子：
4
通讯作者：
Moultrie, James
中科院分区：
文献类型：
--
作者：
Golab, Mark;Massey, Sam;Moultrie, James
关键词：
材料挤出增材制造是一种相对便宜且流行的制造技术，可用于以低成本制造复杂的3D几何形状。然而，通过这种工艺生产的零件通常具有质量差的特征，特别是在尺寸和几何精度方面。本综述对过去25年来进行的旨在通过印刷参数优化改善这些质量变量的实验研究进行了全面分析。进行了一项初步非系统范围界定研究，以及随后的科学系统文献综述方案，以确定材料挤出增材制造中尺寸质量的实验研究。127个独立的研究进行了识别和分析。作者批判性地分析了相关和突出的研究（127），评估了哪些机器;材料;样本量;人工制品设计;最重要的是，在实验研究中使用了哪些打印参数。共使用了79种机器变体; ABS和PLA分别占研究材料的43%和36%; 84%的研究样本量小于40; X、Y和Z轴的伪影尺寸范围分别为（10-270 mm）、（1-240 mm）和（3.5-220 mm）。在许多情况下，打印参数（自变量）和尺寸质量（因变量）之间的关系被发现是不确定的，甚至是研究之间的矛盾。广泛的研究试图优化参数（例如，喷嘴间隙高度、打印头速度、长丝体积速度），以解决ME AM中的尺寸质量问题。然而，作者已经证明，研究之间缺乏一致性限制了这些参数优化结果的普遍性。最近的研究已经考虑了沉积单链的局部尺寸变化。这为了解组件缺陷和不准确的根本原因提供了更大的潜力。调查ME AM部件质量的研究显示方法和结果不一致。先前的工作并不具有广泛的普遍性;每项研究都有一个特定的实验装置。喷嘴间隙高度、打印头速度和容积速度是关键参数。在如何优化关键参数方面缺乏一致意见。单链行为和零件质量的潜在机制需要进一步研究。材料挤出增材制造;熔融沉积建模;长丝行为;打印参数;尺寸精度;综述。
Material extrusion additive manufacturing, is a relatively inexpensive and popular manufacturing technique that can be used to fabricate complex 3D geometries at low cost. However, parts produced by this process are often characterised by poor quality, particularly with regards to dimensional and geometrical accuracy. This review provides a comprehensive analysis of experimental studies conducted over the past 25 years that have aimed to improve these quality variables via printing parameter optimisation. An initial non systematic scoping study coupled with a subsequent scientific systematic literature review protocol to identify experimental studies on dimensional quality in material extrusion additive manufacturing was conducted. 127 individual studies are identified and analysed. The authors critically analysed the relevant and salient studies (127) by evaluating which machines; materials; sample sizes; artefact designs; and most importantly what printing parameters have been used in the experimental investigations. A total of (79) machine variations were used; ABS and PLA made up (43%) and (36%) of materials investigated respectively; (84%) of studies had sample sizes of less than (40); and artefact dimensions ranged from (10–270 mm) (1–240 mm), and (3.5–220 mm) in the X, Y, and Z axes respectively. In many cases, the relationships between printing parameters (independent variables) and dimensional qualities (dependent variables) were found to be uncertain or even contradictory between studies. A wide range of studies have sought to optimise parameters (e.g., Nozzle gap height, print head velocity, filament volumetric velocity) to address dimensional quality issues in ME AM. However, the authors have demonstrated that a lack of agreement among studies limits the generalisability of these parameter optimisation findings. More recent studies have considered the local dimensional variance of deposited single strands. This offers greater potential to understand the underlying causes of component defects and inaccuracy. Studies investigating ME AM part quality show no consistency in methods and results. Prior work is not widely generalisable; each study has a specific experimental set-up. Nozzle-gap-height, print-head-speed & filament-volumetric-speed are key parameters. There is a lack of agreement about how to optimise key parameters. Single strand behaviour and underlying mechanisms of part quality need further study. Material extrusion additive manufacturing; Fused deposition modelling; Filament behaviour; Printing parameters; Dimensional accuracy; Review.
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影响因子：
15.8
作者：
Moher D;Liberati A;Tetzlaff J;Altman DG;PRISMA Group
通讯作者：
PRISMA Group
影响因子：
5.4
作者：
Alhijjaj, Muqdad;Nasereddin, Jehad;Qi, Sheng
通讯作者：
Qi, Sheng
DOI：
10.1016/j.jmatprotec.2009.05.016
发表时间：
2009-08-01
影响因子：
6.3
作者：
Ahn, Daekeon;Kweon, Jin-Hwe;Lee, Seokhee
通讯作者：
Lee, Seokhee
影响因子：
6.2
作者：
Alafaghani, Ala'aldin;Qattawi, Ala
通讯作者：
Qattawi, Ala
影响因子：
3.2
作者：
Aslani, Kyriaki-Evangelia;Chaidas, Dimitrios;Salonitis, Konstantinos
通讯作者：
Salonitis, Konstantinos