Research on cutting characteristics of fiber bundle with high-speed photography

Research on cutting characteristics of fiber bundle with high-speed photography
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高速摄影纤维束切割特性研究

DOI:
10.25165/j.ijabe.20201303.5677
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发表时间:
2020-06
影响因子:
2.4
通讯作者:
Yongzhen Zhang
Yongzhen Zhang
中科院分区:
农林科学3区
文献类型:
--
作者:
Zhitao He;Huiling Ding;Sanming Du;Zhen Li;Jiangtao Ji;Jian Li;Yongzhen Zhang

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在许多领域中,切割都是一个必不可少的复杂过程。高效低耗的切割作业对环境保护和节能具有重要意义。高性能切削件的开发依赖于对切割过程和切割机理的深入了解。本研究开发了一种新型的高速摄影切割试验台,对黄麻纤维束从10 mm/S的准静态切割到0.6-2.4m/S的动态切割进行了切割实验,并用高速相机捕捉到了切割过程。分析表明,在准静态切割之前存在压缩,压缩力与压缩比的关系曲线服从指数函数。切割速度对切割能量有很大影响。由于纤维的弹性变形和摩擦的共同作用,切割能耗不是切割速度的单调函数。在0.6~1.2m/S范围内,由于纤维内摩擦和刀片与纤维之间的摩擦增加,切削能随切割速度的增加而增加。在1.2~1.8m/S范围内,切削能随切削速度的增加而减小,当切削速度超过1.8m/S时,由于弹性变形和摩擦系数的稳定,切削能趋于固定值。从节能的角度来看,在切割纤维束时,过度提高刀片速度是没有意义的。
Cutting is an essential and complicated process in many fields. Efficient and low-consumption cutting operations are of great significance for environmental protection and energy conservation. The development of high performance cutting parts relies on a deep understanding of the cutting process and cutting mechanism. In this research, a new type of cutting test bench with high-speed photography was developed, and the cutting tests were conducted on the jute fiber bundle from quasi-static cutting at 10 mm/s to dynamic cutting in the speed range of 0.6-2.4 m/s. The cutting process was captured by a high-speed camera. Analysis shows that compression exists before quasi-static cutting, and the compression force curve with respect to the compression ratio follows an exponential function. The cutting speed has a significant effect on cutting energy. The cutting energy consumption is not a monotonous function of cutting speed owing to the combined effect of elastic deformation and friction of fibers. The cutting energy increases with increasing cutting speed in the range of 0.6-1.2 m/s due to the increase of the friction within fibers and the friction between the blade and fibers. The cutting energy decreases with increasing cutting speed in the range of 1.2-1.8 m/s, and tends to be a fixed value when the cutting speed exceeds 1.8 m/s due to the stabilized elastic deformation and friction coefficient. From the perspective of energy saving, it is meaningless to increase the blade speed excessively when cutting fiber bundles.
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发表时间: 2018-06
影响因子: 2.4
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