User-Friendly, Advanced Line Heating Automation for Accurate Plate Forming
User-Friendly, Advanced Line Heating Automation for Accurate Plate Forming
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发表时间：
2003-02
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通讯作者：
J. Shin;C. Ryu;Jang-Hyun Lee;W. Kim
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作者：
J. Shin;C. Ryu;Jang-Hyun Lee;W. Kim
全自动线加热（LH）工艺包括控制系统（软件）和自动化机器（硬件）。软件和硬件需要同时开发，以验证和最大限度地提高新流程的效率。然而，大多数造船厂已经为自动LH工艺单独开发了这些。开发还涉及计算机辅助设计，制造和工程（CAD/CAM/CAE）信息的广泛计算。因此，它对技术人员来说不可能是用户友好的。本文的目的是描述LH过程自动化的整个工程概念。基于面向对象的方法，控制系统和自动化的机器同时开发。控制系统的主要功能是为技术人员或自动化机器提供实时加热信息。该信息包括加热位置、焊炬速度、加热顺序和其他相关信息。这些数据来自CAD/CAM/CAE应用程序。根据计算的加热信息，机器提供自动LH任务，并在任务期间和之后收集相关信息。开发的系统显示了用户友好的造船厂运营商的能力，并包括先进的工程计算，精确的板制造。最后通过一个具体的例子对系统进行了验证。应用的细节将在论文中描述。
A fully automated line heating (LH) process includes a control system (software) and an automated machine (hardware). The software and hardware need to be developed concurrently in order to verify and maximize the efficiency of the new process. However, most shipyards have developed these separately for an automated LH process. The development also involves extensive calculations of computer-aided design, manufacturing, and engineering (CAD/CAM/CAE) information. Thus, it cannot be user friendly for technicians. The objective of this paper is to describe the entire engineering concept for the automation of LH process. Based on the object-oriented methodology, a control system and an automated machine were developed simultaneously. The main function of the control system is to provide real-time heating information to technicians or automated machines. The information includes heating location, torch speed, heating sequence, and other related information. These data are derived from CAD/CAM/CAE applications. With the calculated heating information, the machine provides automated LH tasks and collects relevant information during and after the task. The developed system shows a user-friendly capability for shipyard operators and includes advanced engineering calculations for accurate plate fabrication. A specific example was performed, in order to verify the system. Details of the applications will be described in the paper.