Sequencing minimum product sets on mixed-model U-lines to minimise work overload

Sequencing minimum product sets on mixed-model U-lines to minimise work overload
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DOI:
10.1080/00207543.2011.624559
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发表时间:
2009-08
影响因子:
9.2
通讯作者:
Jinlin Li;Jie Gao;Linyan Sun
Jinlin Li;Jie Gao;Linyan Sun
中科院分区:
工程技术2区
文献类型:
--
作者:
Jinlin Li;Jie Gao;Linyan Sun

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In a mixed-model assembly line (MMAL), varying models of the same basic product are produced in a facultative sequence. This gives rise to the short-term model sequencing problem, which has to decide on the production sequence of a given number of model copies so that work overload is minimised. Recently, many MMALs have been arranged in ‘U-lines’, where one operator supervises both the entrance and the exit. This paper addresses the model sequencing problem on a paced mixed-model U-line in a cyclic production environment. Some useful properties of the problem are characterised, and the problem is formulated to minimise the steady-state work overload. A branch-and-bound algorithm is proposed to solve small-sized problems, and a heuristic is proposed for practical-sized problems. Numerical experiments on 540 randomly generated instances show that the proposed heuristic can find near-optimal solutions efficiently.