Hybrid working stamps for high speed roll-to-roll nanoreplication with molded sol-gel relief on a metal backbone

Hybrid working stamps for high speed roll-to-roll nanoreplication with molded sol-gel relief on a metal backbone
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DOI:
10.1016/j.mee.2011.02.019
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发表时间:
2011-08-01
影响因子:
2.3
通讯作者:
Schift, Helmut
Schift, Helmut
中科院分区:
工程技术3区
文献类型:
--
作者:
Schleunitz, Arne;Spreu, Christian;Schift, Helmut

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一个简单的制造过程中开发的混合分层模具组成的柔性金属板作为一个机械支撑覆盖的溶胶-凝胶层与纳米结构的表面浮雕。在高速卷对卷(R2 R)制造条件下测试可弯曲印模。发现足够的印模寿命,因为在超过40 μ m的连续压印后没有观察到结构退化。因此,它表明,混合模具是良好的和廉价的替代品,通常用于R2 R压花电镀。(C)2011 Elsevier B. V.保留所有权利。
A straight-forward fabrication process was developed for hybrid layered molds consisting of a flexible metal plate as a mechanical support covered with a sol-gel layer with a nanostructured surface relief. The bendable stamp was tested under high speed roll-to-roll (R2R) manufacturing condition. A sufficient stamp lifetime was found, since no structural degradation was observed after a continuous imprint of more than 40 m. Thus, it is shown that hybrid molds are good and inexpensive alternatives to electroplated shims usually used in R2R embossing. (C) 2011 Elsevier B.V. All rights reserved.