Analytical modeling and prediction of cutting forces in orthogonal turning: a review
Analytical modeling and prediction of cutting forces in orthogonal turning: a review
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DOI：
10.1007/s00170-021-08114-y
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发表时间：
2021-11
期刊：
影响因子：
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通讯作者：
Wang Sujuan;Zhang Tao;Deng Wenping;Sun Zhanwen;S. To
中科院分区：
文献类型：
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作者：
Wang Sujuan;Zhang Tao;Deng Wenping;Sun Zhanwen;S. To
了解各种加工过程中的切削力不仅对机床的设计-制造商，而且对用户都非常重要，因为切削力决定着切削热的产生、刀具寿命和加工精度。在这方面，人们对切削力进行了大量的研究，通过建立不同类型的预测模型来进行适当的估计，这些预测模型分为解析法、经验法和数值法。本文综述了正交车削加工解析切削力模型的发展情况。详细回顾了从剪切理论发展而来的解析力模型，并介绍了其他针对特殊设计工具、先进材料和特殊运动学的解析建模方法。最后讨论了模型的建模规律和未来研究面临的关键挑战。
The knowledge of cutting forces in various machining processes is of great importance not only for the designer-manufacturer of machine tools, but also for the user, since the cutting force governs cutting heat generation, tool life, and machining accuracy. In this regard, lots of investigations have been conducted on the cutting forces by developing different types of prediction models to make appropriate estimations, which are grouped into the analytical, empirical, and numerical methods. This paper conducts a survey on the development of analytical cutting force models for the orthogonal turning/cutting process. The analytical force models developed from the shear theory are detailed reviewed, and other analytical modeling methods for specially-designed tools, advanced materials, and special kinematics are also presented. The modeling laws and key challenges are also discussed for future researches.