Design, manufacture, stress analysis, and experimental tests of low-noise high endurance spiral bevel gears

Design, manufacture, stress analysis, and experimental tests of low-noise high endurance spiral bevel gears
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DOI:
10.1016/j.mechmachtheory.2005.03.001
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发表时间:
2006-01-01
影响因子:
5.2
通讯作者:
Hayasaka, K
Hayasaka, K
中科院分区:
工程技术1区
文献类型:
--
作者:
Litvin, FL;Fuentes, A;Hayasaka, K

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介绍了低噪声、低振动、高寿命的弧齿锥齿轮样机的设计、制造、应力分析和试验测试结果。主要目标是改善轴承接触,实现预先设计的传动误差抛物线函数,减少传动误差的大小作为降低噪音和振动的前提,并避免严重接触应力区域,以提高齿轮传动的耐久性。通过局部综合算法、齿面接触分析和有限元应力分析,达到了设计的目的。通过螺旋锥齿轮传动样机的制造和试验,验证了本文提出的设计思想。最后给出了一个弧齿锥齿轮传动的优化设计实例,以说明理论的正确性。(C)2005爱思唯尔有限公司。保留所有权利。
The contents of the paper cover the design, manufacturing, stress analysis, and results of experimental tests of prototypes of spiral bevel gears with low levels of noise and vibration and increased endurance. The main goals are the improvement of the bearing contact, the achievement of a predesigned parabolic function of transmission errors, reduction of the magnitude of transmission errors as the precondition of reduction of noise and vibration, and avoidance of areas of severe contact stresses for the increase of the endurance of the gear drives. The goals are achieved by application of local synthesis algorithm, tooth contact analysis, and stress analysis by application of finite element method. The proposed ideas have been proven by the manufacturing and test of prototypes of spiral bevel gear drives. An example of design and optimization of a spiral bevel gear drive for the illustration of the developed theory is represented. (c) 2005 Elsevier Ltd. All rights reserved.