Fast fabrication of long-range ordered porous alumina membranes by hard anodization

Fast fabrication of long-range ordered porous alumina membranes by hard anodization
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DOI:
10.1038/nmat1717
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发表时间:
2006-09-01
期刊:
影响因子:
41.2
通讯作者:
Nielsch, Kornelius
Nielsch, Kornelius
中科院分区:
材料科学1区
文献类型:
--
作者:
Lee, Woo;Ji, Ran;Nielsch, Kornelius

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Nanoporous anodic aluminium oxide has been widely used for the development of various functional nanostructures. So far these self-organized pore structures could only be prepared within narrow processing conditions. Here we report a new oxalic-acid-based anodization process for long-range ordered alumina membranes. This process is a new generation of the so-called 'hard anodization' approach that has been widely used in industry for high-speed fabrication of mechanically robust, very thick (> 100 mu m) and low-porosity alumina films since the 1960s. This hard anodization approach establishes a new self-ordering regime with interpore distances, (D-int) = 200-300 nm, which have not been achieved by mild anodization processes so far. It offers substantial advantages over conventional anodization processes in terms of processing time, allowing 2,500-3,500% faster oxide growth with improved ordering of the nanopores. Perfectly ordered alumina membranes with high aspect ratios (> 1,000) of uniform nanopores with periodically modulated diameters have been realized.