Increasing the productivity and quality of flute grinding processes through the use of layered grinding wheels

Increasing the productivity and quality of flute grinding processes through the use of layered grinding wheels
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通过使用分层砂轮提高凹槽磨削工艺的生产率和质量

DOI:
10.1016/j.promfg.2019.04.095
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发表时间:
2019
期刊:
Procedia Manufacturing
影响因子:
--
通讯作者:
Muthulingam
Muthulingam
中科院分区:
--
文献类型:
--
作者:
Uhlmann;Schröer;Muthulingam

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由于资源效率的相关性越来越高,切削刀具的生产在生产率和质量方面的要求也越来越高。在工具制造中使用的各种研磨操作中,长笛研磨具有特别重要的意义。除前刀面外,排屑槽磨削工艺还决定了切削刃的质量。然而,通常用于槽磨削的砂轮没有设计成考虑该过程的复杂接触条件。本文提出了一种面向应用的砂轮设计方法,以提高磨削加工的生产率和质量。首先,提出了一种用于模拟接触条件的模型。结果表明,砂轮刃口在槽形磨削中的重要性。在此基础上,研制了沿宽度方向分层的砂轮,以补偿复杂多变的接触条件。为了验证这种方法进行了技术实验。
Due to the increasing relevance of resource efficiency, the production of cutting tools is exposed to increasing demands in regard to productivity and quality. Flute grinding is of particular significance within the various grinding operations used in tool manufacturing. Apart from the rake face, the flute grinding process determines the quality of the cutting edges. However, the grinding wheels typically used for flute grinding are not designed to take the complex contact conditions of this process into account. This paper presents a method for designing application-oriented grinding wheels to improve the productivity and the quality of grinding processes. Firstly, a model is presented which is used to simulate the contact conditions. The results show the significance of the grinding wheel edge in flute grinding. Based on that, grinding wheels with different layers over its width were developed to compensate the varying and complex contact conditions. To verify this approach technological experiments were carried out.
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