High Speed Drilling and Tapping Using the Technique of Spindle through MQL Supply

High Speed Drilling and Tapping Using the Technique of Spindle through MQL Supply
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DOI:
10.4028/www.scientific.net/kem.257-258.559
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发表时间:
2004-01
期刊:
Key Engineering Materials
影响因子:
--
通讯作者:
Y. Saikawa;T. Ichikawa;T. Aoyama;T. Takada
Y. Saikawa;T. Ichikawa;T. Aoyama;T. Takada
中科院分区:
其他
文献类型:
--
作者:
Y. Saikawa;T. Ichikawa;T. Aoyama;T. Takada

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抽象的。为了减少冷却润滑剂对环境的污染,将微量润滑(MQL)技术应用于切削加工中。在通常的MQL切割情况下,油雾通过外部供应喷嘴供应到切割区域。然而,在高速切割过程中,高速的周边气流阻止油雾到达切削区。主轴通过冷却液供应的方法很好地解决了这一问题。然而,当高速主轴转速超过10000转/分时,小油滴会粘在旋转通道的内部,与气流分离,除非降低主轴转速,否则不会到达切削点。本研究开发了一种用于MQL高速加工的新型主轴直通润滑剂供应系统,并将其安装在高速主轴系统中。通过对铝合金进行高速钻孔和攻丝,对系统的性能进行了评价。
Abstract. The minimal quantity lubrication (MQL) technique is used in cutting processes in order to reduce the environmental pollution caused by cooling lubricants. In the usual case of MQL cutting, the oil mist is supplied to the cutting area by external supply nozzles. In the case of a high speed cutting process, however, the high speed peripheral air flow prevents the oil mist from reaching the cutting area. The spindle through coolant supply method gives a good solution to this problem. However, the small oil drops could stick to the inside of the rotating duct, separated from the air flow during high speed spindle rotation exceeding 10000 rpm, and do not reach the cutting point unless the spindle speed is reduced. In this study, a new spindle through lubricant supply system for MQL high speed cutting was developed and installed in a high speed spindle system. The performance of the developed system was evaluated by carrying out high speed drilling and tapping operations for aluminum alloy.