Highly active, stable, and recyclable magnetic nano-size solid acid catalysts: efficient esterification of free fatty acid in grease to produce biodiesel

Highly active, stable, and recyclable magnetic nano-size solid acid catalysts: efficient esterification of free fatty acid in grease to produce biodiesel
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DOI:
10.1039/c2gc35779h
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发表时间:
2012-10
期刊:
影响因子:
9.8
通讯作者:
Zillillah;G. Tan;Zhi Li
Zillillah;G. Tan;Zhi Li
中科院分区:
化学1区
文献类型:
--
作者:
Zillillah;G. Tan;Zhi Li

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首次将磁性纳米固体酸催化剂用于游离脂肪酸(FFA)的酯化反应,以开发一种绿色高效的含FFA废弃油脂制备生物柴油(脂肪酸甲酯,FAME)的预处理工艺。PGMA-cat 4,由氧化铁磁性纳米颗粒(MNP)的核心、聚(甲基丙烯酸缩水甘油酯)(PGMA)壳和表面上的磺酸基团,通过用Na 2SO 3温和磺化由相应的含有环氧表面基团的核-壳结构的PGMA-MNP以98%产率合成,具有90 nm的平均尺寸,2.3 mmol H+ g-1的高酸容量,和优异的超顺磁性。使用该催化剂(4wt%)将油脂中的FFA(16wt%)与甲醇酯化,在2小时内得到96%的FFA转化为FAME。PGMA-cat 4在磁场下容易分离,并且在10个循环期间没有显示生产率损失。相比之下,PS-cat 12,由铁氧化物MNP的核,聚苯乙烯壳,和表面上的苯磺酸组成,是活性的,但不具有可回收性; Si-cat 14,由铁氧化物MNP的核,二氧化硅壳,和作为表面基团的磺酸组成,显示出较低的活性和差的回收性能。PGMA-cat 4的催化性能也优于微米级催化剂PGMA-cat(m)15和大尺寸固体酸催化剂Amberlyst 15。因此,本研究成功开发了一种新型、活性、稳定、可循环利用的磁性纳米固体酸催化剂,用于油脂中游离脂肪酸的绿色高效酯化反应,并将其作为废弃油脂制备生物柴油的预处理步骤。
Magnetic nano-size solid acid catalysts were prepared, characterized, and examined, for the first time, for the esterification of free fatty acid (FFA) to develop a green and efficient pretreatment step for producing biodiesel (fatty acid methyl ester, FAME) from waste grease containing FFA. PGMA-cat 4, consisting of a core of iron oxide magnetic nanoparticles (MNPs), a poly(glycidyl methacrylate) (PGMA) shell, and sulfonic acid groups on the surface, was synthesized in 98% yield from the corresponding core–shell structured PGMA–MNPs containing epoxy surface groups by gentle sulfonation with Na2SO3, possessing a mean size of 90 nm, high acid capacity of 2.3 mmol H+ g−1, and excellent superparamagnetic properties. Esterification of FFA (16 wt%) in grease with methanol using this catalyst (4 wt%) gave 96% conversion of FFA to FAME within 2 h. PGMA-cat 4 was easily separated under a magnetic field and showed no loss of productivity during 10 cycles. In comparison, PS-cat 12, consisting of a core of iron oxide MNPs, a polystyrene shell, and benzenesulfonic acids on the surface, was active but possessed no recyclability; Si-cat 14, consisting of a core of iron oxide MNPs, a silica shell, and sulfonic acids as surface groups, showed lower activity and poor recycling performance. The catalytic performance of PGMA-cat 4 was also better than those of the micro-size counterpart such as PGMA-cat (m) 15 and large-size solid acid catalysts such as Amberlyst 15. Thus, a novel, active, stable, and recyclable magnetic nano-size solid acid catalyst was successfully developed for the green and efficient esterification of FFA in grease as a pretreatment step to produce biodiesel from waste grease.