Effects of the method of active site characterization for determining structure-sensitivity in Ag-catalyzed ethylene epoxidation
Effects of the method of active site characterization for determining structure-sensitivity in Ag-catalyzed ethylene epoxidation
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DOI:
10.1016/j.jcat.2022.03.021
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发表时间:
2022-04-27
影响因子:
7.3
通讯作者:
Monnier, John R.
中科院分区:
文献类型:
--
作者:
Egelske, Benjamin T.;Xiong, Wen;Monnier, John R.
Catalysts have been prepared on a low surface area alpha-Al2O3 support used commercially for previous generation olefin epoxidation catalysts. Prescreening of the low surface area alumina (0.73 m(2)/g) indicated the absence of acid catalyzed isomerization of EO at an evaluation temperature of 210 degrees C. A 0.1 wt% Ag base material synthesized by incipient wetness impregnation of AgNO3 was used as a base material for electroless deposition (ED) of additional Ag to increase particle sizes by controlled reduction of Ag+ directly onto the preexisting Ag surface to form weight loadings between 0.3 , 5.0 wt% metal. A 12 wt% Ag/alpha-Al2O3 using Ag2C2O4 as the Ag precursor was also prepared to compare performance of the ED samples with a catalyst more typical of industrial formulations. Characterization by SEM, STEM , hydrogen titration of oxygen precovered Ag characterized before and after catalytic evaluation indicated that microscopy is required to accurately represent distributions of Ag particle sizes, but H-2 titration of O-precovered Ag gives the best representation of active sites since it directly counts the number of Ag surface sites. Larger particles > 100 nm are resistant to both Ag sintering and carbon foulant; TOF values were relatively insensitive to particle size with only a 2.2 x difference between the best and worst performing samples. Selectivity, which is not a function of TOF, shows the most significant structure sensitivity effect where particle sizes follow the trend 67 nm approximate to 92 nm (58% EO) < 157 nm (67% EO) < 211-542 nm (73% EO). The lower EO selectivities were also correlated with increased fouling for the smaller Ag sizes, suggesting that more strongly bound EO precursor(s) leads to combustion and CO2/H2O formation. (C) 2022 Published by Elsevier Inc.