Spectroscopic Investigations of Plasma Nitriding and Nitrocarburizing Processes Using an Active Screen: A Comparative Plasma Chemical Study of Two Reactor Types

Spectroscopic Investigations of Plasma Nitriding and Nitrocarburizing Processes Using an Active Screen: A Comparative Plasma Chemical Study of Two Reactor Types
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使用活性屏幕对等离子渗氮和氮碳共渗过程进行光谱研究:两种反应器类型的比较等离子化学研究

DOI:
10.1002/ctpp.201510019
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发表时间:
2015
影响因子:
1.6
通讯作者:
Röpcke
Röpcke
中科院分区:
物理与天体物理3区
文献类型:
--
作者:
Hamann;Börner;Burlacov;Röpcke

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Low‐pressure pulsed DC N2‐H2plasmas with admixtures of CH4were investigated in a comparative study in two different types of reactors, (i) a cylindrical industrial scale active screen plasma nitriding (ASPN) reactor and (ii) a laboratory scale plasma nitriding monitoring reactor (PLANIMOR) with a linear electrode configuration. Applying infrared laser absorption spectroscopy (IRLAS) the evolution of the molecular concentrations of four stable molecules, CH4, HCN, NH3, and C2H2has been monitored. The degree of dissociation of the carbon containing precursor, CH4, varied between 80 and 95%. The concentrations of the molecular reaction products have been found in a range of 1011to 1016molecules cm–3. By analyzing the development of the molecular concentrations at changes of the screen plasma power, the gas mixture and the admixture of CH4, a similar behavior of the monitored species depending on the varied parameters has been found in both reactors with NH3and HCN as the main products of plasma conversion. The fragmentation efficiency of methane has been determined, decreasing from 2.4 to 0.8 × 1015molecules J–1with the increasing power of the screen plasmas in both reactors. With the help of optical emission spectroscopy (OES) the rotational temperature of the N+2ions in the plasma could be determined, being in a range of 650…920 K where the rotational temperature of the screen plasma in the ASPN reactor is approximately 100 K higher than that in PLANIMOR. Also with power the ionic component of nitrogen molecules, i.e. the intensity of the N+2‐(0‐0) band of the first negative system, which has been used as the reference parameter for comparing both reactors, increases strongly in relation to the intensity of the neutral component, represented by the N2‐(0‐0) band of the second positive system. In addition, steel samples have been treated in both the ASPN reactor and PLANIMOR leading to comparable nitriding results. (© 2015 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)
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