Micro friction stir welding of 2024–6082 aluminium alloys

Micro friction stir welding of 2024–6082 aluminium alloys
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DOI:
10.1080/09507110801936069
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发表时间:
2008-01
影响因子:
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通讯作者:
A. Scialpi;L. D. De Filippis;P. Cuomo;P. di Summa
A. Scialpi;L. D. De Filippis;P. Cuomo;P. di Summa
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作者:
A. Scialpi;L. D. De Filippis;P. Cuomo;P. di Summa

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ISSN 0950-7116印刷版/ ISSN 1754-2138在线© 2008 Taylor &弗朗西斯DOI:10.1080/09507110801936069 http://www.informaworld.com搅拌摩擦焊(FSW)于1991年在英国剑桥的焊接研究所(TWI)实验室1获得专利,主要在铝上进行测试,包括使用摩擦力为待焊接的金属提供足够的热量,以便通过特殊工具将它们转化为面团状态而不熔化它们,搅拌,以及随后的接头固结,从而允许获得所需的焊接。搅拌摩擦焊(图1)是基于使用一种工具,主要包括一个探头,其高度,在对接接头的情况下,大约等于要连接的材料的厚度,和一个肩部。对于焊接铝合金,工具由钢制成。在连接之前,将部件放在一起并牢固地固定在支撑板上,该过程开始于通过旋转工具对板进行穿孔;一旦浸没在材料中,工具就沿着焊接线前进。肩部、销和工件之间的摩擦产生的热量会逐渐降低材料的塑性变形阻力。工具的旋转-平移运动允许材料本身从前缘到后缘的位移。金属因此被挤压和混合。在冷却时,塑化区在边缘之间形成焊缝。此外,按照惯例,前进侧是2024-6082铝合金的微摩擦搅拌焊接侧
ISSN 0950-7116 print/ ISSN 1754-2138 online © 2008 Taylor & Francis DOI: 10.1080/09507110801936069 http://www.informaworld.com (live link) Patented in 1991, in The Welding Institute (TWI) laboratories1 in Cambridge (UK), Friction Stir Welding (FSW), mainly tested on aluminium, consists of using friction to provide metals to be welded with a sufficient quantity of heat so as to convert them to a doughy state without melting them, by means of a special tool, stirring, and subsequent consolidation of the joint, thus allowing the desired weld to be obtained. FSW (Figure 1) is based on the use of a tool consisting mainly of a probe, the height of which, inhe case of butt joints, is approximately equal to the thickness of the material to be joined, and a shoulder. For welding aluminium alloys, the tool is made of steel. Prior to being joined, the parts are brought together and fixed rigidly on a supporting plate, the process begins with perforation of the sheets by the rotating tool; once submerged in the material, the tool proceeds along the weld line. Little by little, the heat produced by the friction between the shoulder, the pin and the piece reduces the material’s resistance to plastic deformation. The rotation-translational motion of the tool allows the displacement of the material itself from the leading edge to the trailing edge. The metal is thus extruded and mixed. On cooling, the plasticised zone forms the weld between the edges. Also, by convention, the advancing side is the side of Micro friction stir welding of 2024-6082 aluminium alloys