Development of high-performance roll-to-roll-coated gas-diffusion-electrode-based fuel cells
Development of high-performance roll-to-roll-coated gas-diffusion-electrode-based fuel cells
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DOI:
10.1016/j.jpowsour.2021.230039
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发表时间:
2021-06-07
影响因子:
9.2
通讯作者:
Ulsh, Michael
中科院分区:
文献类型:
--
作者:
Mauger, Scott A.;Wang, Min;Ulsh, Michael
This study focuses on determining fabrication conditions to create high-performance roll-to-roll-coated (R2Rcoated) gas-diffusion electrodes (GDEs) for proton-exchange-membrane fuel cells (PEMFCs). Here, we examine how process conditions influence the distribution of ionomer in the electrode, which is shown to be critical for high performance. Using a combination of Kelvin probe, X-ray photoelectron spectroscopy, and nano-scale X-ray computed tomography we show that formation of an ionomer-rich surface is promoted by using a higher drying rate. We show that R2R-coated GDEs have higher surface ionomer concentration than spray-coated GDEs, which enables these R2R-coated GDEs to not need an additional ionomer overlayer, as is typically the case for spraycoated GDEs. This will reduce the number of processing steps and lower material costs in a manufacturing setting. This work shows that with the appropriate selection of materials, ink formulation, and processing conditions, direct-coated GDEs are a viable pathway for fuel cell manufacturing.