Influence of the metalworking fluid on the running behavior of gear analogy test parts

Influence of the metalworking fluid on the running behavior of gear analogy test parts
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金属加工液对齿轮类比试验件运转性能的影响

DOI:
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发表时间:
2015
期刊:
Production Engineering
影响因子:
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通讯作者:
R. Greschert
R. Greschert
中科院分区:
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文献类型:
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作者:
C. Brecher;C. Löpenhaus;R. Greschert

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边界层保护齿侧免受固态接触,因此影响摩擦和磨损。边界层的特征(如结构、化学成分)和齿轮的运行行为是由制造过程决定的(Klocke和Broeckmann在Prod Eng Res Dev 8(461):468, 2014;Brecher et al. in Prod Eng Res Dev(7):265 - 274,2013)。本文讨论了磨削液对边界层变形的影响。用不同的流体和添加剂制造类比试验部件。测量不同的地面测试部件的边界层特性。在双盘试验台上进行了有限寿命疲劳(点蚀)试验,评价了不同边界层对运行性能的影响。通过结合测量和测试结果,研究了制造和运行之间可能存在的相关性,以建立更可持续和更经济的齿轮设计。
Boundary layers protect tooth flanks from solid-state contacts and, therefore, influence friction and wear. The characteristics of boundary layers (e.g. structure, chemical composition) and the running behavior of gears are determined by the manufacturing process (Klocke and Broeckmann in Prod Eng Res Dev 8(461):468, 2014; Brecher et al. in Prod Eng Res Dev 7:265–274, 2013). In this paper, the influence of the grinding fluid on the modification of boundary layers is shown. Analogy test parts are manufactured with varying fluids and additives. The differently ground test parts are measured regarding their boundary layer properties. Furthermore, the effects of the different resulting boundary layers on the running behavior are evaluated in finite life fatigue testing (pitting) on the two-disk test rig. By combining both measurement and test results, possible correlations between manufacturing and operation are investigated to establish a more sustainable and economical design of gears.