Enhanced grinding performance by means of patterned grinding wheels

Enhanced grinding performance by means of patterned grinding wheels
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DOI:
10.1007/s00170-014-6579-8
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发表时间:
2015-04-01
影响因子:
3.4
通讯作者:
Filleti, Remo
Filleti, Remo
中科院分区:
工程技术3区
文献类型:
--
作者:
Denkena, Berend;Grove, Thilo;Filleti, Remo

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本文提出了一种新的砂轮图形化方法。通过使用飞切运动学用图案工具加工图案。通过改变图案化工艺参数,可以以灵活的方式加工不同的图案尺寸和密度。平面磨削和外圆磨削实验表明,使用花纹砂轮磨削可以显著降低加工力、磨削烧伤和磨削功率。表面粗糙度增加,因为较少的活动切削刃时,仍然与图案的车轮磨削。但特别是对于粗加工过程,结果显示出提高整体磨削性能的巨大潜力。
In this paper, a new and innovative method for the patterning of grinding wheels is presented. The patterns are machined with a patterning tool by using fly-cutting kinematics. By changing the patterning process parameters, different pattern sizes and densities can be machined in a flexible way. Surface and cylindrical grinding experiments show that grinding with patterned grinding wheels can significantly reduce process forces, grinding burn, and grinding power. The surface roughness increases because less active cutting edges remain when grinding with patterned wheels. But especially for roughing processes, the results show great potential for increasing the overall grinding performance.