Power Quality recording and evaluation in an industrial area (chemical park)

Power Quality recording and evaluation in an industrial area (chemical park)
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工业区(化工园区)电能质量记录与评价

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发表时间:
2015
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通讯作者:
M. Kraft
M. Kraft
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作者:
M. Kraft

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It is not new that the quality of electrical power supply pretty much influences connected loads and processes and it is also well known that power quality issues causes huge financial losses to connected industry customers. It is a matter of fact that industry processes are becoming more sensitive on power supply quality fluctuation and that even the processes and connected loads e.g. big drives have a negative impact on the supply itself. But by knowing that the real challenge is to detect these power quality issues before they result in a decrease of the industry process quality or even stronger in an outage of a process. The paper highlights the concept and result of a power quality recording and assessment project for a large industrial plant, INTRODUCTION The goal was a continuous registration and documentation of the power supply quality as an evidence for all connected customers inside an industry park area that the provided power is of a quality as specified in their energy purchase contracts. For that purpose power quality recorders have been utilized at interesting points in the power supply network and connected to superior evaluation software installed at a central control room. All data from the individual recorders are assessed against European standard grid codes as well as against the specific customer grid codes. EXISTING MACHINES AND PROTECTION This chapter describes the already installed primary and secondary technique and gives an impression about the installed loads inside the industry park as well as the already existing protection hardand software systems. Energy equipments The industry park is connected to a 2x 110 kV power transmission system of the local utility. The common point of coupling has a short-circuit power of 5GVA. This gives an impression about the dimensions of the loads inside the park. Voltage levels and corresponding transformers In summary 10 transformers are installed in the industry park. At the two connection points to the 110 kV utility grid, two 110 kV/30 kV transformers with 63 MVA are placed. Four 20 MVA step down transformers have the task to transform the 30 kV medium voltage level to 10 kV. Last but not least the 400V low voltage level is supplied by 2x 630kVA, 1x 800kVA and one 1.6 MVA transformer. Bus bars Three 10 kV bus bars and one 30 kV bus bar are installed in the substation. The 30 kV bus bar is rated for a short circuit power of 2 GVA. Emergency Generators The emergency power supply is done by two generators with an output of 2,5 MVA and 5 MVA. VAR compensators Two static VAR compensation units with 2 and 3 MVAR are installed to increase the voltage stability. Customers / consumer profile The six customers companies which are located inside the park have quite different needs for their power supply. For example the hydrogen chloride electrolysis plant has an overall power demand of 65MVA distributed to 5 transformers. Huge influence on power quality has the connected rectifier system to ensure a current of 1000 Ampere on the DC side. There are converter driven pumps with speed control a rated power between 470 kW and up to 3 MW. Some of these pumps are running permanently while others are operated sporadically. Protection devices A wide range of protection hardware is already installed inside the 30kV substation. 6x Bay control unit; controls and monitors switch gear activities as well as monitoring the position of switching elements. 7x Multifunction protection relay with synchronization 4x Transient earth-fault protection relay 2x Differential protection relay for transformers, generators, motors and bus bars Differential protection relay for 2 line ends