Epoxy resin synthesis using low molecular weight lignin separated from various lignocellulosic materials

Epoxy resin synthesis using low molecular weight lignin separated from various lignocellulosic materials
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DOI:
10.1016/j.ijbiomac.2014.12.039
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发表时间:
2015-03-01
影响因子:
8.2
通讯作者:
Nakamura, Yoshitoshi
Nakamura, Yoshitoshi
中科院分区:
化学1区
文献类型:
--
作者:
Asada, Chikako;Basnet, Sunita;Nakamura, Yoshitoshi

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A low molecular weight lignin from various lignocellulosic materials was used for the synthesis of bio-based epoxy resins. The lignin extracted with methanol from steam-exploded samples (steaming time of 5 min at steam pressure of 3.5 MPa) from different biomasses (i.e., cedar, eucalyptus, and bamboo) were functionalized by the reaction with epichlorohydrin, catalyzed by a water-soluble phase transfer catalyst tetramethylammonium chloride, which was further reacted with 30 wt% aqueous NaOH for ring closure using methyl ethyl ketone as a solvent. The glycidylated products of the lignin with good yields were cured to epoxy polymer networks with bio-based curing agents i.e., lignin itself and a commercial curing agent TD2131. Relatively good thermal properties of the bio-based epoxy network was obtained and thermal decomposition temperature at 5% weight loss (Td(5)) of cedar-derived epoxy resin was higher than that derived from eucalyptus and bamboo. The bio-based resin satisfies the stability requirement of epoxy resin applicable for electric circuit boards. The methanol-insoluble residues were enzymatically hydrolyzed to produce glucose. This study indicated that the biomass-derived methanol-soluble lignin may be a promising candidate to be used as a substitute for petroleum-based epoxy resin derived from bisphenol A, while insoluble residues may be processed to give a bioethanol precursor i.e., glucose. (C) 2015 Elsevier B.V. All rights reserved.