Structured ZSM-5/SiC foam catalysts for bio-oils upgrading

Structured ZSM-5/SiC foam catalysts for bio-oils upgrading
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DOI:
10.1016/j.apcata.2020.117626
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发表时间:
2020-06
期刊:
Applied Catalysis A: General
影响因子:
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通讯作者:
Xiaoxia Ou;Chunfei Wu;Kaiqi Shi;C. Hardacre;Jinsong Zhang;Yilai Jiao;Xiaolei Fan
Xiaoxia Ou;Chunfei Wu;Kaiqi Shi;C. Hardacre;Jinsong Zhang;Yilai Jiao;Xiaolei Fan
中科院分区:
其他
文献类型:
--
作者:
Xiaoxia Ou;Chunfei Wu;Kaiqi Shi;C. Hardacre;Jinsong Zhang;Yilai Jiao;Xiaolei Fan

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采用前驱体分散-二次生长法制备了负载于SiC泡沫上的ZSM-5沸石涂层,并将所得结构化ZSM-5/SiC泡沫催化剂用于生物油催化改质(即甲醇和苯甲醚模型化合物的脱氧)的概念验证研究。通过在80 °C下热固化沸石前体,在SiC泡沫上产生具有晶间孔隙的ZSM-5涂层。与使用ZSM-5颗粒的填充床相比,使用SiC泡沫作为沸石载体显著改善了传输现象,解释了结构化ZSM-5/SiC泡沫催化剂实现的相对良好的催化性能。与ZSM-5颗粒相比,ZSM-5/SiC泡沫催化剂在工艺的初始阶段显示出100.0%的甲醇转化率(在8 h-1的重时空速(WHSV)下)和100.0%的苯甲醚转化率(在WHSV =5 h-1下),而在相同条件下,ZSM-5颗粒仅获得约3%。通过对新鲜催化剂和待生催化剂的表征数据的对比分析,解释了ZSM-5/SiC和ZSM-5颗粒催化剂的失活机理。利用泡沫SiC负载ZSM-5的过程强化显著改善了整体气固传质,从而减轻了负载型ZSM-5外表面碳沉积造成的孔堵塞。
ZSM-5 zeolite coating supported on SiC foams was prepared by a precursor dispersion-secondary growth method and the resulting structured ZSM-5/SiC foam catalyst was used for the proof-of-concept study of catalytic bio-oils upgrading (i.e.deoxygenation of the model compounds of methanol and anisole) in reference to ZSM-5 catalyst pellets. A layer of ZSM-5 coating with inter-crystal porosity on SiC foams was produced by curing the zeolite precursor thermally at 80 °C. The use of SiC foam as the zeolite support significantly improved transport phenomena compared to the packed-bed using ZSM-5 pellets, explaining the comparatively good catalytic performance achieved by the structured ZSM-5/SiC foam catalyst. In comparison with the ZSM-5 pellets, the ZSM-5/SiC foam catalyst showed 100.0% methanol conversion (at the weight hourly space velocity, WHSV, of 8 h–1) and 100.0% anisole conversion (at WHSV =5 h−1) at the initial stage of the processes, while only about 3% were obtained for the ZSM-5 pellets, under the same conditions. Based on the comparative analysis of the characterisation data on the fresh and spent catalysts, the deactivation mechanisms of the ZSM-5/SiC and the ZSM-5 pellet catalysts were explained. The process intensification using SiC foam to support ZSM-5 improved the global gas-to-solid mass transfer notably, and hence mitigating the pore blocking due to the carbon deposition on the external surface of supported ZSM-5.