Wearable shear force-sensing for augmenting manual hose connections in an automotive assembly

Wearable shear force-sensing for augmenting manual hose connections in an automotive assembly
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可穿戴剪切力传感,用于增强汽车装配中的手动软管连接

DOI:
10.1016/j.promfg.2021.06.092
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发表时间:
2021
期刊:
Procedia Manufacturing
影响因子:
--
通讯作者:
Mears, Laine
Mears, Laine
中科院分区:
--
文献类型:
--
作者:
Gunasekar, Suryanarayanan;Kerner, Scott;Krugh, Matthew;Mears, Laine

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在汽车装配中,发动机和冷却应用的软管接口是关键的安全连接,因为它们携带的液体对保持发动机运行至关重要,而且可能是易燃的。不完整的软管连接在运行中可能会松动,导致流体泄漏和潜在的现场保修索赔。目前这种接头的手工组装的质量控制是一种推-拉-推程序(推-拉-推程序),依赖于操作员的人工验证,这是对连接质量的主观评价。这项研究旨在通过可穿戴式剪切力传感器将这种对软管连接成功的主观评价转化为客观测量,该传感器可以测量装配操作过程中操作员诱导的剪切力。该系统不仅可以减少装配缺陷,而且有助于减少装配返工时间。
In automotive assembly, hose interfaces for engine and cooling applications are critical safety connections as they carry fluids that are essential to keep the engine running and can be flammable. Incomplete hose connections might loosen in operation resulting in fluid leakage and potential field warranty claims. The current quality control in manual assembly for such connections is a push-pull-push procedure (push to lock, pull to check, push to reseat) that relies on manual verification by the operator, which is a subjective evaluation of the connection quality. This research aims to convert this subjective evaluation of successful hose connection into an objective measure through a wearable shear force sensor that measures the operator-induced shear force during the assembly operation. This system could not only reduce assembly defects but also help in reducing the assembly rework time.
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