On the limitations of Volumetric Energy Density as a design parameter for Selective Laser Melting

On the limitations of Volumetric Energy Density as a design parameter for Selective Laser Melting
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DOI:
10.1016/j.matdes.2016.10.037
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发表时间:
2017-01-05
期刊:
影响因子:
8.4
通讯作者:
Schoenung, Julie M.
Schoenung, Julie M.
中科院分区:
材料科学1区
文献类型:
--
作者:
Bertoli, Umberto Scipioni;Wolfer, Alexander J.;Schoenung, Julie M.

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能量密度通常用作比较在不同沉积参数组(例如,激光功率、扫描速度、层厚度等)。我们简要回顾了与输入参数标度关系相关的316L不锈钢(SS)增材制造的现有文献。从以前发表的工作,我们确定了一系列的体积能量密度(VED)值,应导致沉积的完全致密的部分。为了证实这些数据,我们设计了一系列的实验,以调查的可靠性VED作为一个设计参数,通过比较单轨道的316 L SS沉积与可变的沉积参数。我们的研究结果表明,VED作为一个设计参数来描述SLM的适用性被限制在一个狭窄的频带,这是由于这个参数无法捕捉到复杂的物理熔池的适用性。当使用VED作为SLM的设计参数时应谨慎。(C)2016爱思唯尔有限公司版权所有
Energy density is often used as a metric to compare components manufactured with Selective Laser Melting (SLM) under different sets of deposition parameters (e.g., laser power, scan speed, layer thickness, etc.). We present a brief review of the current literature on additive manufacturing of 316L stainless steel (SS) related to input parameter scaling relations. From previously published work we identified a range of Volumetric Energy Density (VED) values that should lead to deposition of fully dense parts. In order to corroborate these data, we designed a series of experiments to investigate the reliability of VED as a design parameter by comparing single tracks of 316L SS deposited with variable deposition parameters. Our results show the suitability of VED as a design parameter to describe SLM to be limited to a narrow band of applicability, which is attributed to the inability of this parameter to capture the complex physics of the melt pool. Caution should be exercised when using VED as a design parameter for SLM. (C) 2016 Elsevier Ltd. All rights reserved.