Study of microstructural inhomogeneity and its effects on mechanical properties of multi-layer laser welded joint

Study of microstructural inhomogeneity and its effects on mechanical properties of multi-layer laser welded joint
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多层激光焊接接头组织不均匀性及其对力学性能的影响研究

DOI:
10.1007/s00170-017-0944-3
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发表时间:
2018-02
期刊:
The International Journal of Advanced Manufacturing Technology
影响因子:
--
通讯作者:
Yuelai Zhang
Yuelai Zhang
中科院分区:
其他
文献类型:
--
作者:
Xiong Zhang;Gaoyang Mi;Shuo Li;Xiyuan Hu;Chunming Wang;Yuelai Zhang

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激光-电弧复合焊接是一种新兴的焊接技术,在厚板制造中具有广阔的应用前景。本文采用多层激光焊接技术成功连接了20mm厚板16MnDR对接接头。在此基础上,进一步研究了多层焊接接头的组织不均匀性及其对力学性能的影响。结果表明,多层焊接接头组织不均匀的原因有两个:一是不同的热输入和冷却速度导致了不同层的组织不均匀性;其次,层间区不同位置的不同热循环导致不同的组织转变,进一步加剧了多层焊接接头的组织不均匀性。结果表明,焊接接头的力学性能受到微观组织不均匀性的明显影响。从第1层到第4层,硬度分布总体呈下降趋势,层间区波动明显。所有冲击试样均发生韧性断裂,由于微观组织不均匀性和微孔洞增多,冲击韧性从第1层下降到第4层。此外,层间未清理的污染降低了焊接接头的抗拉强度。因此,在多层焊接工艺中,有必要在后期焊接前对前焊缝进行有效的清理。
Hybrid laser-arc welding is an emerging joining technology which has a promising prospect in thick plate manufacturing. In this paper, the thick plate butt joint of 16MnDR with 20 mm was successfully connected by using multi-layer laser welding technology. On this basis, the microstructural inhomogeneity and its influences on mechanical properties of the multi-layer welded joint were further investigated. The results indicated that microstructure of the multi-layer welded joint is inhomogeneous for two reasons: firstly, different heat inputs and cooling rates caused the microstructural inhomogeneity of different layers; secondly, different thermal cycles at different locations within inter-laminar zones led to disparate microstructure transformation and further intensified the microstructural inhomogeneity of the multi-layer welded joint. As a result, mechanical properties of the welded joint are obviously influenced by the microstructural inhomogeneity. From layer 1 to layer 4, the hardness distribution showed an overall downward trend and fluctuated obviously in inter-laminar zones. Besides, ductile fracture happened in all impact specimens, and the impact toughness decreased from layer 1 to layer 4 owing to the microstructural inhomogeneity and increasing microvoids. In addition, the uncleaned contamination between layers weakened the tensile strength of the welded joint. Thus, it is necessary for the multi-layer welding procedure to clear up former welds effectively before latter welding.
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