Image Processing Methods for Online Measurement in Radial-Axial Ring Rolling
Image Processing Methods for Online Measurement in Radial-Axial Ring Rolling
复制标题
径向-轴向环件轧制在线测量的图像处理方法
DOI：
10.1007/978-1-84996-432-6_80
复制
发表时间：
2010
影响因子：
7.3
通讯作者：
H. Flick
中科院分区：
文献类型：
--
作者：
H. Meier;J. Briselat;R. Hammelmann;H. Flick
径向-轴向-环件轧制工艺是生产具有高机械承载能力的环件的热成形工艺。使用该机构生产的环特别用作火车的轮辋、核电站的反应堆容器、法兰和高应力轴承环，其用于风力涡轮机，并且具有从0.1到9米的直径范围。如今，控制使用来自机械或激光传感器的输入数据。例如，环的厚度通过主辊和心轴之间的距离来测量。传统控制中使用的传感器的共同特性是每时间单位提供一个值的能力。因此，传统的控制不能检测到大部分的过程误差或环的非预期变形。通过研究项目径向-轴向环件轧制中的图像处理，生产系统主席开发了一种解决方案，通过图像处理系统扩展传统控制，因为它用于其他制造过程，以便获得有关环件几何形状和过程行为的额外信息，以便立即检测加工不规则性。
The process of radial-axial-ring rolling is a hot forming process that produces rings with high mechanical load capacity. Rings produced using this mechanism are especially deployed as wheel rims for trains, reactor vessels of nuclear power plants, flanges and highly stressed bearing rings, which are used in wind turbines, and have a diameter ranging from 0.1 up to 9 meters. Nowadays, the control uses input data from mechanical- or laser-sensors. For example, the thickness of the rings is measured by the distance between the main roll and the mandrel. The common property of sensors used in conventional controls is the ability to deliver one value per time unit. Therefore, the conventional control cannot detect most of process errors or unintended deformations of the ring. With the research project Image processing in radial-axial ring rolling the Chair of Production Systems develops a solution to expand the conventional control with an image processing system, as it is utilized in other manufacturing processes, in order to obtain additional information about the geometry of the rings and about process behaviour to detect processing irregularities immediately they occur.