Adhesive-free adhesion between polytetrafluoroethylene (PTFE) and isobutylene-isoprene rubber (IIR) via heat-assisted plasma treatment

Adhesive-free adhesion between polytetrafluoroethylene (PTFE) and isobutylene-isoprene rubber (IIR) via heat-assisted plasma treatment
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DOI:
10.1039/c6ra27642c
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发表时间:
2017-01-01
期刊:
影响因子:
3.9
通讯作者:
Yamamura, Y.
Yamamura, Y.
中科院分区:
化学3区
文献类型:
--
作者:
Ohkubo, Y.;Ishihara, K.;Yamamura, Y.

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采用常压等离子体加热处理(热辅助等离子体处理)对聚四氟乙烯(PTFE)表面进行改性,以促进其与异丁烯-异戊二烯橡胶(IIR)的直接粘合,而无需任何粘合剂。等离子体处理的PTFE和未硫化的IIR进行热压缩,并通过T-剥离试验评价它们的粘合强度。在IIR失效之前,在250摄氏度以上进行的热辅助等离子体处理使粘附强度大幅增加超过2.0 N mm(-1)。等离子体处理的PTFE表面进行了评估,使用X射线光电子能谱,纳米压痕和扫描电子显微镜。这些分析的结果表明,粘合强度急剧增加,因为热辅助等离子体处理促进了碳-碳交联的形成和/或PTFE表面上的弱边界层(WBL)的蚀刻。这导致PTFE中的WBL的恢复,这导致防止WBL中的PTFE层间剥离。此外,表面改性的估计寿命令人惊讶地超过一年。
A polytetrafluoroethylene (PTFE) surface was modified using atmospheric pressure plasma treatment under heating (heat-assisted plasma treatment) to promote its direct adhesion to isobutylene-isoprene rubber (IIR) without any adhesives. Plasma-treated PTFE and unvulcanised IIR were thermally compressed and their adhesion strength was evaluated via a T-peel test. Heat-assisted plasma treatments conducted above 250 degrees C drastically increased the adhesion strength over 2.0 N mm(-1) before IIR failure. The plasma-treated PTFE surface was evaluated using X-ray photoelectron spectroscopy, nanoindentation and scanning electron microscopy. The results of these analyses indicated that the adhesion strength drastically increased because heat-assisted plasma treatment promoted the formation of carbon-carbon crosslinks and/or etching of a weak boundary layer (WBL) on the PTFE surface. This led to the recovery of the WBL in PTFE, which resulted in the prevention of PTFE inter-layer peeling in the WBL. In addition, the estimated lifetime of the surface modification surprisingly exceeded one year.