Ultrasonic welding of thin alumina and aluminum using inserts
Ultrasonic welding of thin alumina and aluminum using inserts
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DOI：
10.1299/jsmea.48.317
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发表时间：
2005-10-01
期刊：
影响因子：
--
通讯作者：
Matsuoka, S
中科院分区：
文献类型：
--
作者：
Ishikuro, T;Matsuoka, S
本文介绍了使用插入件进行薄陶瓷和金属的超声焊接的实验研究。与其他焊接方法相比，超声波焊接能够在室温下快速且容易地将各种厚陶瓷（例如Al 2 O3和ZrO 2）连接到铝。然而，对于脆性的薄陶瓷，很难在不造成损坏的情况下进行焊接。本研究以不同阳极氧化时间的铝阳极氧化膜作为薄型氧化铝陶瓷。采用铝合金的气相沉积在低压和短时间内形成有效的焊接粘合剂层，以防止对用短阳极氧化时间形成的阳极氧化膜的损坏。例如，薄Al 2 O 3/Al的超声波焊接是在下列条件下完成的：超声波焊头尖端振幅为30 μ m，焊接压力为5 MPa，所需持续时间为0.1s。然而，由于气相沉积膜倾向于如在用长阳极氧化时间形成的阳极氧化膜中观察到的那样剥落，所以焊接是困难的。
This paper describes an experimental study of ultrasonic welding of thin ceramics and metals using inserts. Ultrasonic welding has enable the joining of various thick ceramics, such as Al2O3 and ZrO2, to aluminum at room temperature quickly and easily as compared to other welding methods. However, for thin ceramics, which are brittle, welding is difficult to perform without causing damage. In this study, aluminum anodized oxide with different anodizing time was used as thin alumina ceramic. Vapor deposition of aluminum alloys was used to create an effective binder layer for welding at a low pressure and within a short duration in order to prevent damage to the anodic oxide film formed with a short anodizing time. For example, ultrasonic welding of thin Al2O3/Al was accomplished under the following conditions: ultrasonic horn tip amplitude of 30 mu m, welding pressure of 5 MPa, and required duration of 0.1 s. However, since the vapor deposition film tends to exfoliate as observed in the anodic oxide film formed with a long anodizing time, welding was difficult.