Cerium doping of Ti-Al-N coatings for excellent thermal stability and oxidation resistance
Cerium doping of Ti-Al-N coatings for excellent thermal stability and oxidation resistance
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DOI:
10.1016/j.surfcoat.2017.07.037
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发表时间:
2017-10-15
影响因子:
5.4
通讯作者:
Mayrhofer, P. H.
中科院分区:
文献类型:
--
作者:
Asanuma, H.;Polcik, P.;Mayrhofer, P. H.
Ti-Al-N thin films are well established due to their outstanding thermo-mechanical properties. Nevertheless, this system is still a subject of many research activities to further enhance their oxidation resistance and thermal stability. The addition of reactive elements, such as Cerium, can significantly improve especially the oxidation resistance of various materials. Therefore, we study in detail the impact of Ce (2 at.% alloyed to powder metallurgically prepared Ti0.50Al0.50 targets) on growth processes, structure, mechanical properties, thermal stability, and oxidation resistance of magnetron sputtered Ti(1 - x - y)A(l)xCe(y)N coatings prepared with DC bias potentials of Ubias = - 25, - 50, - 75, and - 100 V. The deposition rate is significantly increased by a factor of similar to 1.75 (Ubias = - 25 V) to 1.45 (Ubias = - 100 V) when using Ti0.49Al0.49Ce0.02 instead of Ti0.50Al0.50 targets. Furthermore, also the hardness of the resulting single phase face centered cubic Ti0.43Al0.55Ce0.02N is with similar to 35 GPa above that of Ti0.42Al0.58N with similar to 34 GPa, for coatings on polycrystalline Al2O3 and Ubias = - 50 V.All temperature dependent characteristics of Ti0.42Al0.58N are improved significantly by the addition of Cerium. Wurtzite-structured AlN formation within Ti0.43Al0.55Ce0.02N can only be detected at T-a = 1100 degrees C, about 200 degrees C higher as for Ti0.42Al0.58N. Their peak-hardness, due to spinodal decomposition of the supersaturated cubic phase is similar to 37.0 GPa with Ta = 900 degrees C, as compared to 34.6 GPa with Ta = 800 degrees C for Ti0.42Al0.58N. Additionally, even after exposure to ambient air at 950 degrees C for 3 h, still > 50% of the Ti0.43Al0.55Ce0.02N coating is intact (below the similar to 1.2 mu m thin oxide scale), whereas Ti0.42Al0.58N is already fully oxidized.Based on our results we can conclude, that Ce-doping improves the deposition characteristics and mechanical properties as well as thermal stabilities (incl. oxidation resistance) of Ti-Al-N, to be used as protective coatings for a wide range of high-demanding applications. (C) 2017 Elsevier B.V. All rights reserved.