Decoupling Catalyst Dewetting, Gas Decomposition, and Surface Reactions in Carbon Nanotube Forest Growth Reveals Dependence of Density on Nucleation Temperature

Decoupling Catalyst Dewetting, Gas Decomposition, and Surface Reactions in Carbon Nanotube Forest Growth Reveals Dependence of Density on Nucleation Temperature
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DOI:
10.1021/acs.jpcc.9b07894
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发表时间:
2019-11
期刊:
The Journal of Physical Chemistry C
影响因子:
--
通讯作者:
Jaegeun Lee;Moataz Abdulhafez;M. Bedewy
Jaegeun Lee;Moataz Abdulhafez;M. Bedewy
中科院分区:
其他
文献类型:
--
作者:
Jaegeun Lee;Moataz Abdulhafez;M. Bedewy

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In chemical vapor deposition (CVD) of vertically aligned carbon nanotubes (CNTs), the temperatures for the following three processes are typically coupled: (1) catalyst nanoparticle formation by film dewetting, (2) thermal decomposition of gas precursors, and (3) nucleation/growth of CNTs. Here, we present an approach for complete decoupling of these processes using a custom-designed multizone rapid thermal CVD reactor. We show that in decoupled growth, there is an inverse relationship between the density of CNTs and nucleation temperature, while there is no dependence of density on the catalyst formation temperature. Importantly, the nucleation/growth temperature that produces the most aligned and densest CNTs is lower than the temperature that produces the tallest CNTs. We also reveal that this inverse relation of density is not because of a decreased number density of catalyst nanoparticles but is rather caused by a marked decrease in the percentage of active catalyst at high nucleation temperatures. A...