Turning assisted with deep cold rolling—a cost efficient hybrid process for workpiece surface quality enhancement

Turning assisted with deep cold rolling—a cost efficient hybrid process for workpiece surface quality enhancement
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深冷轧辅助车削——一种提高工件表面质量的经济高效的混合工艺

DOI:
10.1177/095440540421800713
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发表时间:
2004
期刊:
Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
影响因子:
--
通讯作者:
N. Gindy
N. Gindy
中科院分区:
--
文献类型:
--
作者:
D. Axinte;N. Gindy

文献摘要

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摘要本文报道了一种在同一机床上同时进行车削和深冷滚压的混合制造工艺。一个可转位刀片车削工具,其上的柄被制造嵌入一个商业上可用的深冷滚轧系统被用来同时执行这两个过程。由于混合刀具的设计将切削刀片设置在滚珠之前,因此在路径上执行车削然后进行深冷滚压。工件表面粗糙度/完整性分析表明,使用新的混合制造工艺可以获得显著的表面质量提高。“熔合”车削和深冷轧的最大优势在于显著节省了制造成本和时间沿着增加的工艺集成。
Abstract The paper reports on a hybrid manufacturing process that performs turning and deep cold rolling simultaneously on the same machine tool. An indexable insert turning tool on which the shank was manufactured to embed a commercially available deep cold rolling system was employed to perform simultaneously the two processes. As the design of the hybrid tool sets the cutting insert ahead of the rolling ball, turning followed by deep cold rolling are performed on the path. Workpiece surface roughness/integrity analysis showed that significant surface quality enhancement could be obtained using the new hybrid manufacturing process. The paramount advantage of ‘fusing’ turning and deep cold rolling resides in the considerable savings of manufacturing costs and times along with an increased process integration.