Ultrafast Polymerization Inhibition by Stimulated Emission Depletion for Three-dimensional Nanolithography
Ultrafast Polymerization Inhibition by Stimulated Emission Depletion for Three-dimensional Nanolithography
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DOI:
10.1002/adma.201103758
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发表时间:
2012-03-08
影响因子:
29.4
通讯作者:
Wegener, Martin
中科院分区:
文献类型:
--
作者:
Fischer, Joachim;Wegener, Martin
Recent experiments on three-dimensional direct-laser-writing (DLW)[1–5] optical lithography have been inspired by stimulatedemission-depletion (STED) optical microscopy.[6–9] Using a novel photoresist composed of the photoinitiator 7-diethylamino-3-thenoylcoumarin in pentaerythritol tetraacrylate combined with tailored foci of light, the diffraction barrier could indeed be broken in the lateral as well as in the axial direction, bringing this form of lithography truly to the nanometer scale.[10] However, the underlying depletion mechanism has been ambiguous. In this Communication, we perform lithography experiments with time-delayed excitation and depletion pulses of variable center wavelength. These data reveal a slow and a fast component with distinct spectral signatures. The fast component exhibits a time constant of about 1 ns and spectrally follows the anticipated gain spectrum. It can thus firmly be assigned to stimulated emission. The slow component is distinct from stimulated emission and lies in the range from 10 ns to 1 μs. These overall data allow for systematically optimizing the conditions in next-generation STED-DLW optical lithography. Direct-laser-writing (DLW) optical lithography can be viewed as the three-dimensional (3D) counterpart of planar (2D) electron-beam lithography.[1–5] It routinely allows for the fabrication of nearly arbitrarily complex 3D structures in a single processing step. Typically, photoinitiator molecules in a photoresist are excited via two-photon absorption by a tightly focused near-infrared laser beam, they generate radicals, and initiate a polymerization reaction only within the focal volume. The polymerized volume element (voxel) is the building block for more complex structures that are usually created by scanning either sample or focus. However, with typical minimum lateral (axial) feature sizes of 100 nm (250 nm), DLW is not yet a true nano-technology. Exploiting shrinkage [11–12] can reduce feature sizes but is not generally applicable. However, linewidth and resolution in the sense of Abbe (ie, minimum period of a grating) must not be confused.[10] Governed by the diffraction limit, lateral (axial) periods below 210 nm (510 nm) were inaccessible in practice.[10]Today, the corresponding limitation in fluorescence microscopy can be overcome in several ways, pioneered by SW Hell and his approach called stimulated-emission-depletion (STED) microscopy.[6–9] By depleting the first excited singlet state of the molecules in the periphery of the focal spot, STED physically reduces the effective excitation volume, the extent of which was believed to be fundamentally limited. As proposed by Hell in 2000,[7] this smaller excitation volume cannot only be used for fluorescence microscopy but, eg, also to confine photochemical reactions to the nanoscale. Obviously, it would be highly desirable to improve the resolution of DLW towards that of electron-beam or deep-UV lithography while fully maintaining its 3D capability. Recently, first experiments towards 3D optical lithography beyond the diffraction limit have been published.[13–15] Translated to lithography the idea of STED means to initiate the polymerization reaction with a first laser (the excitation laser) and to quickly, reversibly, and locally stop (or inhibit) it with a second laser (the depletion laser). A spatially shaped depletion focus with points of zero intensity (like, eg, a donut focus) can then be used to contract the effective reaction volume towards the zeros, ideally to spatial scales way below the diffraction limit. Stopping or inhibiting the polymerization reaction in DLW cannot only be accomplished by STED but has been realized in different ways including photo …