Enhanced Thermal Conductivity of EpoxyGraphene Composites by Using Non-Oxidized Graphene Flakes with Non-Covalent Functionalization

Enhanced Thermal Conductivity of EpoxyGraphene Composites by Using Non-Oxidized Graphene Flakes with Non-Covalent Functionalization
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DOI:
10.1002/adma.201202736
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发表时间:
2013-02-06
期刊:
影响因子:
29.4
通讯作者:
Jeon, Seokwoo
Jeon, Seokwoo
中科院分区:
材料科学1区
文献类型:
--
作者:
Song, Sung Ho;Park, Kwang Hyun;Jeon, Seokwoo

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The thermal properties of materials are becoming increasingly important in tandem with the need for more efficient heat removal in numerous systems such as LEDs,[1] CMOS,[2] and automotive [3] and aerospace [4] products. Light-weight, polymeric nanocomposites are promising candidates to address heat dissipation problems. For example, excellent thermal conductivity (∼ 3,000 W/mK) of carbon nanotubes improves heat transports when they are mixed in composites.[5] However, graphitic nanomaterial fillers, which have extremely high thermal conductivity with low specific weight, do not show expected improvement of thermal conductivities, mostly due to poor dispersion and discontinuous polymer/nanomaterial interfaces.[6, 7] Consequently, the search for advanced polymeric nanocomposites has been intensified and fundamental studies of thermal conduction in nanoscale materials have been prompted. Novel two dimensional (2D) graphene flakes (GFs) have drawn interest from researchers due to their extreme thermal conductivity (∼ 5,300 W/mK) through phononic transport.[8–10] Their potential use in polymer composites for thermal management and thermal conductivity enhancement have been demonstrated.[11–15] Haddon and coworkers reported a thermal conductivity of 6.44 W/mK from a polymer composite with∼ 25 vol% of graphite nanoplatelets (GNPs). GNPs, few graphene layers prepared from acid treatment for intercalation and then exfoliated via thermal shock, provide excellent thermal enhancements when embedded in an epoxy matrix.[16] Ganguli and coworkers dispersed a functionalized graphene oxide (GO) by silane into epoxy resin, and showed thermal conductivity reaching 5.8 W/mK in resin containing 20 wt% GO.[17] At comparable loading levels, the non-oxidized GFs will provide more effective fillers than GO for producing polymeric nanocomposites with high thermal conductivity. However, the highly cohesive van der Waals energy (5.9 kJ/mol) of non-oxidized GFs makes it impossible to form well dispersed graphene polymer composites.[18] Although graphene oxide flakes exfoliated from graphite can address the dispersion issues,[19, 20] they undergo significant losses in thermal conductivity even after reduction due to defects and disruption of the π-orbital structure during oxidation. To resolve these problems, several methods such as solvent-[21] or surfactant-assisted exfoliation [22, 23] and use of a graphite intercalation compound (GIC) have been suggested for the fabrication of non-oxidized GFs.[24–27] Still, the poor dispersion of the resultant GFs in polymer matrix should be improved to achieve better composite properties.Our group recently introduced a novel GIC approach to generate GFs by using a ternary eutectic system of alkali salts and fabricated high quality GFs with extremely low oxygen content of 2.9%(from a raw graphite with oxygen content of 2.1%). Even though the highly transparent conducting (∼ 930 Ω/□ at∼ 75% transmission) films were produced through non-oxidized GFs, non-oxidized GFs remained dispersed only in a pyridine-salts solution.[27] Eliminating the alkali metal salts from the solution while preserving the highly dispersive and excellent material properties of the non-oxidized GFs is a key challenge for broad applications of nanocomposites and film formation. One possible route is non-covalent functionalization. Very recently, noncovalent functionalization of CNTs [28, 29] and reduced graphene oxide (RGO)[30] with π–π interaction have been suggested, and it was shown that the GFs dispersed in diverse solvents without degrading the physical and chemical properties. Here, we …