Mass Transfer Characteristics in an Agitated Slurry Reactor Operating Under Fischer-Tropsch Conditions

Mass Transfer Characteristics in an Agitated Slurry Reactor Operating Under Fischer-Tropsch Conditions
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费托条件下运行的搅拌浆料反应器的传质特性

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发表时间:
2005
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通讯作者:
J. Soriano
J. Soriano
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作者:
J. Soriano

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在这项研究中,平衡溶解度,C*,和体积传质系数,kLa,测量4种不同的气体(He,CO,N2和H2)在两种不同的液体(聚α-烯烃,PAO-8和C70沙索蜡)在1升搅拌反应器中操作的气体诱导模式下的典型条件下的费托合成。操作变量的影响,包括压力(0.7 - 3.5 MPa)、温度(423 - 523 K)、混合速度(13.3 - 20 Hz)和氧化铝粉末(用作钴催化剂的载体)浓度(0 - 50 wt.%)使用中心复合统计设计和分析技术对kLa和C* 值进行统计学研究。数据是在覆盖费托合成工业范围的宽范围操作条件下测量的。采用瞬态物理气体吸收技术测定了在所用操作条件下的kLa。在所用的两种液体中,四种气体的C* 值似乎在恒定温度下随着压力的增加而线性增加,即,在所研究的压力范围内遵守亨利定律。发现C* 值随温度的升高先减小后增大,温度对C* 的影响可用Arkenius型方程描述,其中吸附的表观活化能是温度的函数。四种气体在两种液体中的溶解度大小为:C*CO>C*N2>C*H2>C*He,在Sasol蜡中的溶解度略高于在PAO-8中的溶解度。四种气体在两种液体中的kLa值随压力、温度和混合速度的增加而增加。然而,kLa值在固体浓度小于30重量%时略微降低(20%),然后随着固体浓度从30重量%增加到50重量%而急剧降低(80%)。在类似的操作条件下,四种气体的kLa值被发现在沙索蜡中比在PAO-8中更高。这种行为与沙索蜡中产生的更大的气-液界面面积有关,因为与PAO-8相比,沙索蜡具有更低的表面张力和发泡性。开发了统计相关性来预测两种液体中四种气体的kLa值,回归系数(R2)大于97%。此外,经验关联使用无量纲数,提出了预测kLa值在气体感应浆料搅拌反应器的回归系数(R2)大于94%。
In this study, the equilibrium solubility, C*, and the volumetric mass transfer coefficient, kLa, were measured for 4 different gases (He, CO, N2 and H2) in two different liquids (Poly-Alpha-Olefins, PAO-8 and C70 Sasol Wax) in a 1-liter agitated reactor operating in a Gas Inducing mode under the typical conditions of Fischer-Tropsch synthesis. The effect of operating variables, including pressure (0.7 - 3.5 MPa), temperature (423 - 523 K), mixing speed (13.3 - 20 Hz), and alumina powder (used as a support for cobalt catalyst) concentration (0 - 50 wt.%) on kLa and C* values were statistically investigated using the Central Composite Statistical design and analysis technique. The data were measured within wide ranges of operating condition covering the industrial range of this Fischer-Tropsch synthesis. The transient physical gas absorption technique was used to determine kLa under the operating conditions used.The C* values for the four gases in the two liquids used appeared to increase linearly with increasing pressure at constant temperature, i.e., obey Henry's Law over the pressure ranges studied. The C* values were found to decrease and then increase with increasing temperature and the effect of temperature on C* was described by an Arrhenius-type equation, where the apparent activation energy of absorption was a function of temperature. The solubility values for the four gases in the two liquids used followed the trend: C*CO>C*N2>C*H2>C*He and the values in Sasol wax were slightly higher than obtained those in PAO-8.The kLa values for the four gases in the two liquids were found to increase with increasing pressure, temperature and mixing speed. The kLa values, however, slightly decreased (20%) at solid concentrations less than 30 wt% and then dramatically decreased (80%) with increasing solid concentrations from 30 to 50 wt%. Under similar operating conditions, kLa values for the four gases were found to be higher in Sasol wax than in PAO-8. This behavior was related to the greater gas-liquid interfacial area created in the Sasol wax due to its lower surface tension and foamability when compared with those of the PAO-8. Statistical correlations were developed to predict the kLa values for the four gases in the two liquids with a regression coefficient (R2) greater than 97%. Also, an empirical correlation using dimensionless numbers was proposed to predict kLa values in gas induction slurry agitated reactors with a regression coefficient (R2) greater than 94%.