Effect of Nozzle Base Material on the Rate of Clogging during the Continuous Casting of Aluminum‐Killed Steels

Effect of Nozzle Base Material on the Rate of Clogging during the Continuous Casting of Aluminum‐Killed Steels
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DOI:
10.1002/srin.200606128
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发表时间:
2006-01
影响因子:
2.2
通讯作者:
Luis Trueba;K. Peaslee;Jeffrey D. Smith;M. Karakus
Luis Trueba;K. Peaslee;Jeffrey D. Smith;M. Karakus
中科院分区:
材料科学3区
文献类型:
--
作者:
Luis Trueba;K. Peaslee;Jeffrey D. Smith;M. Karakus

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One approach to solving the problem of nozzle clogging during the continuous casting of aluminum‐killed steels is through careful selection of nozzle materials. In this study, the rate of clogging was measured while casting steel through simulated nozzles produced from alumina, zirconia, magnesia, zirconia‐graphite, and alumina‐graphite ‐ three common base materials and two common carbon‐containing nozzle materials. Spent nozzles were characterized using optical and cathodoluminescence microscopy. Interactions between the nozzles and steel were not observed in the alumina, zirconia, and zirconia‐graphite nozzles. Slight interactions were observed in the magnesia nozzles as alumina inclusions within the steel interacted with the nozzle to produce alumina‐magnesia spinel. Greater amounts of interaction were observed with alumina‐graphite nozzles. No statistical differences in the mean rate of clogging were observed between all of the pure oxide nozzles and zirconia‐graphite nozzles. However, the alumina‐graphite nozzles clogged at a much higher rate than the other nozzles. The higher rate of clogging is thought to be due to refractory‐steel interactions.