Clinical and Laboratory Wear Studies of Zirconia-on-UHMWPE Combination in Cementless THA
Clinical and Laboratory Wear Studies of Zirconia-on-UHMWPE Combination in Cementless THA
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非骨水泥 THA 中氧化锆与 UHMWPE 组合的临床和实验室磨损研究
DOI:
10.4028/www.scientific.net/kem.240-242.823
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发表时间:
2002
期刊:
影响因子:
--
通讯作者:
T. Matsushita
中科院分区:
文献类型:
--
作者:
Takashi Nakamura;K. Tanaka;J. Tamura;K. Kawanabe;Y. Takigawa;N. Sugano;Y. Saegusa;Y. Takatori;S. Kondo;K. Ninomiya;N. Mashima;T. Matsushita
We investigated the wear performance of zirconia femoral heads in vivo and in vitro. The in vivo wear rate of polyethylene against the conventional zirconia heads in cementless THA was 0.139 mm/year, which is relatively satisfactory as compared to the reported wear rates of metal-backed polyethylene against metal heads. However, there still exist some problems concerning the degradation of zirconia. Therefore, the present manufacturer has improved the conventional zirconia. The results of hip simulator testing using the improved zirconia heads were satisfactory. Thus, the current improved zirconia which is more resistant to the degradation would contribute to the polyethylene wear reduction over the extended periods. Introduction Zirconia ceramics (Y-TZP) possess high mechanical strength and excellent wear properties, which have been confirmed in numerous in vitro studies [1]. In 1985, zirconia ceramics were successfully introduced into clinical use as femoral heads in articulation with ultrahigh molecular weight polyethylene components in THA. On the other hand, there have been some concerns about the low temperature degradation associated with the long-term implantation. Therefore, zirconia ceramics have been improved by several manufacturers to eliminate such degradation. There still are only a few studies about the clinical wear behavior of zirconia-on-polyethylene bearing combination. In the present study, we measured the clinical wear of polyethylene against the conventional zirconia. In addition, we investigated the wear properties of the improved zirconia especially when articulated with crosslinked polyethylene (CPE) in the hip simulator wear tests, because CPE has recently been expected to reduce wear debris dramatically. Based on these data, we discussed the effectiveness of zirconia as one of alternate bearing materials. Materials and Methods Clinical wear measurement: Between 1992 and 1994, as a multicenter clinical trial in Japan, a total of 94 hips undergone cementless THA using a Kobelco H-5 system (Kobe Steel Ltd., Kobe, Japan), in which a 22 or 26mm modular zirconia head was used. The mechanical properties of zirconia are shown in Table 1. Among these cases, we investigated 74 hips radiographically as to the linear wear of polyethylene liner. Zirconia heads were sterilized by EtO and polyethylene liners and metal implants were sterilized with gamma irradiation. Key Engineering Materials Online: 2003-05-15 ISSN: 1662-9795, Vols. 240-242, pp 823-826 doi:10.4028/www.scientific.net/KEM.240-242.823 © 2003 Trans Tech Publications Ltd, Switzerland All rights reserved. No part of contents of this paper may be reproduced or transmitted in any form or by any means without the written permission of Trans Tech Publications Ltd, www.scientific.net. (Semanticscholar.org-13/03/20,21:20:59) Table 1. Mechanical properties of the improved zirconia Density (g/cm 3 ) 6.05 Grain size ( m) 0.2 Monoclinic phase (%) 14 Flexural strength (MPa) 1666 Fracture toughness (Kgf/mm 2/3 ) 16.8 Vickers hardness 1270 Elastic modulus (GPa) 201 Laboratory wear test: Recently the manufacturer has improved the zirconia, resulting in the grain size decrease by 20%, higher resistance to LTD, and increased static and dynamic fracture strength, as compared to the conventional zirconia (H5). The results of static fracture strength test and hydrothermal aging test comparing the improved zirconia with the H5 zirconia are shown in Figures 1 and 2, respectively. As shown in Figure 2, improvement including the polishing method resulted in the much higher resistance to phase transformation. Using the improved zirconia head and conventional CoCrMo head as control, hip simulator wear tests were conducted (26mm heads, 450kgf load, up to 2Mc). The following sliding combinations were examined; a) CoCrMo-on-PE b) CoCrMo-on-CPE c) improved zirconia-on-PE d) improved zirconia-on-CPE. Fig. 1. Comparison of static fracture strength between H5 and improved zirconia Results Figure 3 shows the clinical wear data. At 6.6 years of mean follow-up, the mean linear wear rate was 0.139 0.092mm/year. Of the 74hips, 6 hips showed the increased wear rate (more than 0.3mm/year), whereas 60 hips showed less than 0.2mm/year. 100