Design, fabrication, performance and reliability of Pt- and RuO2-coated microrelays tested in ultra-high purity gas environments

Design, fabrication, performance and reliability of Pt- and RuO2-coated microrelays tested in ultra-high purity gas environments
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DOI:
10.1088/0960-1317/22/10/105027
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发表时间:
2012-10-01
影响因子:
2.3
通讯作者:
Ohlhausen, J. A.
Ohlhausen, J. A.
中科院分区:
工程技术4区
文献类型:
--
作者:
de Boer, M. P.;Czaplewski, D. A.;Ohlhausen, J. A.

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我们已经制造,测试和分析的可靠性的Pt和RuO2涂层欧姆微型继电器在超高纯度气体环境。RuO2涂层的继电器可以经受3 × 10(8)次接触循环而不发生电降解,而Pt涂层的器件在10(5)次循环后发生降解。热致动微继电器制造使用的过程中,采用了多晶硅表面微机械结构。在释放设备后,只需要几个毯式金属沉积来创建不同的涂层。这种方法允许在不同的涂层材料之间进行直接比较,并且通过在不同的迹线之间提供电隔离的自对准荫罩来实现。测试是在一个干净的环境中进行的,通过现场超高真空烘烤,腔室冷却,
We have fabricated, tested and analyzed the reliability of Pt- and RuO2-coated ohmic microrelays in ultra-high purity gas environments. RuO2-coated relays could survive 3 x 10(8) contact cycles without electrical degradation, while Pt-coated devices degraded after 10(5) cycles. Thermally actuated microrelays were fabricated using a process that employed a polysilicon surface-micromachined substructure. After releasing the devices, just a few blanket metal depositions were required to create the different coatings. This method allowed direct comparisons between different coating materials, and was enabled by a self-aligned shadow mask that provides electrical isolation between different traces. Testing was performed in a clean environment achieved through in situ ultra-high vacuum bakeouts, chamber cooling to