Computer aided ultra-precision micro-machining of metallic materials

Computer aided ultra-precision micro-machining of metallic materials
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DOI:
10.1109/robot.1995.525265
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发表时间:
1995-05
期刊:
Proceedings of 1995 IEEE International Conference on Robotics and Automation
影响因子:
--
通讯作者:
Y. Takeuchi;K. Sawada;T. Sata
Y. Takeuchi;K. Sawada;T. Sata
中科院分区:
其他
文献类型:
--
作者:
Y. Takeuchi;K. Sawada;T. Sata

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Micro-machining technology is in general well known in the field of lithography, where most of the materials used have been brittle ones such as silicon-oxide. However, the requirement of producing micro-machine and/or micro-mechanism with metallic materials is increasing since a variety of workpiece configurations can be easily made. Thus, this study deals with the micro-machining of metallic workpieces with sculptured surface by use of a newly developed ultra-precision milling machine. This lathe-type ultra-precision milling machine, consisting of an z-motion table, a positionable spindle as c-rotational axis and x-motion table, is equipped with a pseudo-ball-endmill composed of a single crystal diamond tool mounted at the top of a high speed air spindle on the x-table. A control program has been developed to carry out 3-axis control micromachining. The 3-axis control program enables the tool to produce a human face-like surface with the surface roughness of 77 nm (Rmax) within a circular area of 3 mm in diameter. As a result, the possibility of generating ultraprecision sculptured metal workpieces is experimentally confirmed.