Highly conductive copper nano/microparticles ink via flash light sintering for printed electronics

Highly conductive copper nano/microparticles ink via flash light sintering for printed electronics
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DOI:
10.1088/0957-4484/25/26/265601
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发表时间:
2014-07-04
期刊:
影响因子:
3.5
通讯作者:
Kim, Hak-Sung
Kim, Hak-Sung
中科院分区:
材料科学3区
文献类型:
--
作者:
Joo, Sung-Jun;Hwang, Hyun-Jun;Kim, Hak-Sung

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In this study, the size effect of copper particles on the flash light sintering of copper (Cu) ink was investigated using Cu nanoparticles (20-50 nm diameter) and microparticles (2 mu m diameter). Also, the mixed Cu nano-/micro-inks were fabricated, and the synergetic effects between the Cu nano-ink and micro-ink on flash light sintering were assessed. The ratio of nanoparticles to microparticles in Cu ink and the several flash light irradiation conditions (irradiation energy density, pulse number, on-time, and off-time) were optimized to obtain high conductivity of Cu films. In order to precisely monitor the milliseconds-long flash light sintering process, in situ monitoring of electrical resistance and temperature changes of Cu films was conducted during the flash light irradiation using a real-time Wheatstone bridge electrical circuit, thermocouple-based circuit, and a high-rate data acquisition system. Also, several microscopic and spectroscopic characterization techniques such as scanning electron microscopy, x-ray diffraction, x-ray photoelectron spectroscopy, and Fourier transform infrared spectroscopy were used to characterize the flash light sintered Cu nano-/micro-films. In addition, the sheet resistance of Cu film was measured using a four-point probe method. This work revealed that the optimal ratio of nanoparticles to microparticles is 50:50 wt%, and the optimally fabricated and flash light sintered Cu nano-/micro-ink films have the lowest resistivity (80 mu Omega cm) among nanoink, micro-ink, or nano-micro mixed films.