Particle size dependence of polymorphism in spray-dried mannitol

Particle size dependence of polymorphism in spray-dried mannitol
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DOI:
10.1016/j.ejps.2011.06.002
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发表时间:
2011-09-18
影响因子:
4.6
通讯作者:
Rantanen, Jukka
Rantanen, Jukka
中科院分区:
医学2区
文献类型:
--
作者:
Lee, Yan-Ying;Wu, Jian X.;Rantanen, Jukka

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The purpose of this project was to investigate the polymorphic variation of spray-dried mannitol model formulations as a function of particle size. Spray-dried powders with varying mannitol polymorphs were produced by adjusting process parameters, using co-solvent and adding a model protein (lysozyme). The obtained dry powders were dispersed into different size fractions using a Next Generation Pharmaceutical Impactor. The mannitol polymorphs in the different size fractions were analyzed using X-ray powder diffraction (XRPD). Fourier transform near infrared (FT-NIR) and Raman spectroscopy. Chemometrics was applied to interpret the FT-NIR and Raman spectra. Different spray-dried mannitol systems were established in this study, which contain mixtures of alpha- and beta-mannitol. The XRPD, FT-NIR and Raman studies showed that the use of ethanol as a co-solvent increased the amount of alpha-mannitol in the smaller particles. The addition of low levels of lysozyme resulted in more alpha-mannitol in the smaller particles, while an increased content of lysozyme in spray-dried mannitol system resulted in more beta-mannitol in the smaller particle size fraction. In conclusion spray-drying of mannitol based formulations can result in variation in the solid state composition of mannitol as a function of particle size. This finding may be clinically relevant and underlines the need for proper process control of inhalable dry powder produced by spray-drying. (C) 2011 Elsevier B.V. All rights reserved.