Metallization and Diffusion Bonding of CoSb3-Based Thermoelectric Materials
Metallization and Diffusion Bonding of CoSb3-Based Thermoelectric Materials
复制标题
CoSb3基热电材料的金属化和扩散连接
DOI:
10.3390/ma13051130
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发表时间:
2020-03-01
期刊:
影响因子:
3.4
通讯作者:
Feng, Jicai
中科院分区:
文献类型:
--
作者:
Feng, Hangbin;Zhang, Lixia;Feng, Jicai
CoSb3-based skutterudite alloy is one of the most promising thermoelectric materials in the middle temperature range (room temperature-550 degrees C). However, the realization of an appropriate metallization layer directly on the sintered skutterudite pellet is indispensable for the real thermoelectric generation application. Here, we report an approach to prepare the metallization layer and the subsequent diffusion bonding method for the high-performance multi-filled n-type skutterudite alloys. Using the electroplating followed by low-temperature annealing approaches, we successfully fabricated a Co-Mo metallization layer on the surface of the skutterudite alloy. The coefficient of thermal expansion of the electroplated layer was optimized by changing its chemical composition, which can be controlled by the electroplating temperature, current and the concentration of the Mo ions in the solution. We then joined the metallized skutterudite leg to the Cu-Mo electrode using a diffusion bonding method performed at 600 degrees C and 1 MPa for 10 min. The Co-Mo/skutterudite interfaces exhibit extremely low specific contact resistivity of 1.41 mu ohm cm(2). The metallization layer inhibited the elemental inter-diffusion to less than 11 mu m after annealing at 550 degrees C for 60 h, indicating a good thermal stability. The current results pave the way for the large-scale fabrication of CoSb3-based thermoelectric modules.