Direct polycondensation of carboxylic acids and amines catalyzed by 3,4,5-trifluorophenylboronic acid
Direct polycondensation of carboxylic acids and amines catalyzed by 3,4,5-trifluorophenylboronic acid
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DOI:
10.1021/ma000085o
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发表时间:
2000-05-16
期刊:
影响因子:
5.5
通讯作者:
Yamamoto, H
中科院分区:
文献类型:
--
作者:
Ishihara, K;Ohara, S;Yamamoto, H
Introduction. Polyamides are used in the production of synthetic fibers and engineering resins. Aromatic polyamides are particularly well-known as high-performance polymers due to their excellent thermal, mechanical, and chemical properties. 1 There are three conventional methods for the synthesis of polyamides. One is thermal polymerization, which is a well-known industrial process for aliphatic polyamides with high molecular weight. However, it is difficult to obtain aromatic polyamides with a high molecular weight by molten polycondensation. 1b, 2, 3 This has been explained primarily by the low reactivity of aromatic amines compared with that of aliphatic amines because of the resonance effect of phenyl groups. The second method is polymerization of acids and amines in the presence of a stoichiometric amount of condensing agents. The third method involves low-temperature solution polymerization, where activated acyl derivatives such as acid chlorides are reacted with amines to form polyamides. This approach is still useful for preparing aromatic polyamides even though the use of acid halides is environmentally undesirable. Direct polycondensation that produces only a stoichiometric amount of water as a byproduct is the most ideal route, both environmentally and industrially. As far as we know, there are no known reusable catalysts for this route to produce polyamides under thermal conditions. We recently found that 3, 4, 5-trifluorophenylboronic acid (1) is a highly effective catalyst for the amide condensation of amines and carboxylic acids (eq 1). 4 Arylboronic acids bearing electron-withdrawing substituents at the aryl group behave as water-, acid-, and base-tolerant thermally stable Lewis acids and can be easily handled in air. An active (acyloxy) boron complex 2 is generated in situ by the condensation of 1 with carboxylic acids. 4 In this paper, we describe a successful direct thermal amide polycondensation catalyzed by 1 to form not only aliphatic polyamides but also aromatic polyamides and polyimides. Results and Discussion. Initially, the direct polycondensation of hexamethylenediamine and adipic acid to form nylon 6, 6 was examined under various conditions. The results are summarized in Table 1. The polycondensation of a 1: 1 salt of hexamethylenediamine and adipic acid in the presence of 10 mol% of 1 was carried out at reflux in o-xylene with removal of water (4 Å molecular sieves in a Soxhlet thimble) for 20 h to obtain nylon 6, 6 in 89% yield (entry 2). The numberaverage molecular weight (Mn) and the weight-average molecular weight (Mw) of the nylon obtained were estimated to be 2680 and 8330, respectively, from GPC for elution by hexafluoro-2-propanol (HFIP). It seems that the insolubility of nylon 6, 6 in o-xylene makes high polymer formation difficult. Since nylon 6, 6 dissolves in m-cresol, polycondensation was carried out in a 1: 3 (v/v) mixed solvent of m-cresol and o-xylene at reflux in the presence of 10 mol% of 1 (entry 1). The ratio of m-cresol in the solvents was determined to be 20 v/v%, since excess m-cresol inhibits the catalytic activity of 1. The Mn and Mw values were increased to 4690 and 22 400, respectively. Heating the reaction mixture to over 150 C was not effective for obtaining a higher molecular weight of nylon 6, 6, presumably due to side reactions. Interestingly, nylon 6, 6 was not obtained at all in a control experiment without catalyst 1 under thermal conditions (entry 3 versus entry 4). This simple procedure may be one of the most effective methods of synthesizing oligomeric nylon 6, 6, although the polymer molecular weights were never high enough. Next, we explored whether direct polycondensation …