Temperatures in fine grinding with minimum quantity lubrication (MQL)

Temperatures in fine grinding with minimum quantity lubrication (MQL)
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DOI:
10.1007/s00170-011-3678-7
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发表时间:
2011-10
期刊:
The International Journal of Advanced Manufacturing Technology
影响因子:
--
通讯作者:
M. Morgan;L. Barczak;A. Batako
M. Morgan;L. Barczak;A. Batako
中科院分区:
其他
文献类型:
--
作者:
M. Morgan;L. Barczak;A. Batako

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微量润滑(MQL)是一种很有前途的新型磨削流体输送技术。然而,在这样的冷却条件下,该过程的热行为仍不清楚。本文报道了微细平面磨削中MQL的最新研究结果。实验研究考虑了三种情况:常规低压流体输送、干法研磨和MQL输送。普通钢EN8、M2和EN31用通用氧化铝砂轮研磨。所使用的常规液体是体积分数为5%的通用乳化液;MQL液体是一种通用机械加工油。用单极热电偶法测量了磨削温度。将实验得到的磨削温度与理论预测的磨削温度进行了比较。结果表明,在所研究的条件下,MQL可以提供与常规洪水相似的热性能。对磨削运动学进行了讨论,以解释结果并提高对MQL磨削性能的理解。
Minimum quantity lubrication (MQL) is a promising new fluid delivery technique in grinding. However, the thermal behaviour of the process under such cooling conditions remains unclear. This work reports on the results of a recent investigation of MQL in fine-cut plane surface grinding. The experimental study considered three conditions: conventional low pressure fluid delivery, dry grinding and MQL delivery. Common steels EN8, M2 and EN31 were ground with a general purpose alumina wheel. Conventional fluid used was a general purpose 5% by volume emulsion; MQL fluid was a general purpose machining oil. Grinding temperatures were measured using the single-pole thermocouple method. Grinding temperatures obtained from experiment are compared with those predicted from theory. Results obtained demonstrate that MQL can deliver a comparable thermal performance to conventional flood delivery under the conditions investigated. Grinding kinematics are discussed to explain the outcomes and to improve understanding of MQL grinding performance.