Collaborative Research: ISS: Revealing interfacial stability, thermal transport and transient effects in film evaporation in microgravity

液体膜表面的蒸发对许多工业过程至关重要，包括涂层、半导体晶体生长、磁存储设备的表面纹理、纸张生产中的表面光洁度、聚合物加工和燃料电池电极制造。这些应用依赖于挥发性引起的蒸发（不施加热量）。许多其他蒸发应用涉及加热固体基材，如冷却，干燥，燃料蒸发，食品加工，化学制造和制药。蒸发还用于颗粒的自组装和多孔结构的形态控制。许多天基热管理系统也依赖于蒸发。尽管如此，目前对薄膜蒸发过程的理解是不完整的。膜表面的不稳定运动和膜内液体的运动极大地影响了蒸发速率和传热，特别是在瞬态或不稳定蒸发过程中。本研究的总体目标是通过对正常和微重力条件下蒸发膜进行详细的实验和数值分析，探索这些复杂现象的基本机制。这一努力提高了对蒸发过程的理解，可能在许多实际应用中产生广泛的影响。该项目将利用国际空间站的独特能力进行长期微重力测试，通过揭示通常在地面条件下被掩盖的物理机制，对蒸发膜的行为进行更全面的了解。具体的科学目标包括确定：(i)蒸发膜中长波和短波表面不稳定性之间的转换，（ii）从蒸发开始到稳定状态的对流结构的演变，以及（iii）对热输运的相应影响。蒸发速率将使用外部加热和脉冲改变系统压力的组合来控制。诊断技术包括超声膜厚度测量、光学成像、热和压力测量。通过线性稳定性分析和递归定量分析来检验蒸发膜的稳定性。后者是一种相对较新的诊断技术，它提供了诸如速率和捕获时间等指标，用于测量界面膜状态的重现及其持续时间。这些电影事件的定量特征的提取可以作为“预警系统”预测和控制紧急电影行为的触发器。从这项研究中得到的新的、详细的信息将是革命性的，因为它将导致对影响液膜行为和蒸发膜传热速率的复杂机制的起源和本质的基本理解。该奖项反映了美国国家科学基金会的法定使命，并通过使用基金会的知识价值和更广泛的影响审查标准进行评估，被认为值得支持。

Evaporation at the surface of a liquid film is critical to many industrial processes including coatings, semiconductor crystal growth, surface texturing in magnetic storage devices, surface finish during paper production, polymer processing, and electrode manufacturing for fuel cells. These applications depend on volatility-induced evaporation (no applied heat). Many other evaporation applications involve heating a solid substrate such as cooling, drying, fuel vaporization, food processing, chemical manufacturing and pharmaceuticals. Evaporation is also used for self-assembly of particles and morphological control of porous structures. Many space-based thermal management systems also depend on evaporation. Despite this ubiquity, the current understanding of film-evaporation processes is incomplete. The unsteady motion at the film surface and the motion of the liquid within the films drastically affect evaporation rates and heat transfer, particularly during transient, or unsteady, evaporation. The overarching goal of this research is to probe the fundamental mechanisms of these complex phenomena by conducting detailed experiments and numerical analysis of evaporating films in both normal- and microgravity conditions. The improved understanding of evaporation processes resulting from this effort may have broad impact in numerous practical applications. This project will use the unique capabilities of the ISS for long-duration microgravity testing to develop a more complete understanding of the behavior of evaporating films by revealing physical mechanisms normally masked under terrestrial conditions. Specific scientific objectives include determining: (i) the transitions between long-wave and short-wave surface instabilities in evaporating films, (ii) the evolution of the convective structures from the onset of evaporation to steady-state, and (iii) the corresponding impacts on thermal transport. Evaporation rates will be controlled using a combination of external heat addition and impulsively changing the system pressure. Diagnostic techniques include ultrasonic film thickness measurements, optical imaging, and thermal and pressure measurements. The stability of evaporating films will be examined by linear stability analysis and Recurrence Quantification Analysis. The latter is a relatively new diagnostic technique that provides metrics such as the rates and trapping-times that measure the recurrence of interfacial film states and their duration. The extraction of these quantitative signatures of film events can serve as triggers for “early warning systems” to predict and control emergent film behavior. The new, detailed information resulting from this investigation will be transformative in that it will lead to fundamental understanding of the origins and nature of the complex mechanisms that impact the liquid film behavior and the rate of heat transfer in evaporating films.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.