BONDIFI - Bioresin Optimisation for Needed Development in the Foundation Industries

BONDIFI - 生物树脂优化以满足基础行业的发展需求

• 批准号: 10028172
• 金额: $ 1.91万
• 依托单位: CAMBOND LIMITED
• 依托单位国家: 英国
• 项目类别: Demonstrator
• 财政年份: 2022
• 资助国家: 英国
• 起止时间: 2022 至 无数据
• 项目状态: 已结题
• 来源: https://gtr.ukri.org/projects?ref=10028172
• 关键词: BONDIFI; Bioresin; Optimisation; Needed; Development

The BONDIFI project aims to introduce plant based resin sytems and paper industry waste into large scale manufacturing of woodpanel construction products in the UK. This will displace oil based chemicals and upcycle wastes which can replace virgin wood with substantial environmental and economic benefits.The wood panel sector in the UK uses 1 million tonnes of oil-based resins (UF, MUF, PF and MDI) a year. This represents annual oil-based carbon emissions of \> 2.5MT CO2e.BONDIFI will demonstrate a robust bi-resin manufacturing process (Cambond, Bangor Biocomposites Centre ) which can be used for both the high quality wood panel sector with Egger (Hexham) - large scale manufacture particleboard and the decorative architectural board market Foresso (Birmingham). - small/medium scale manufacture.The second phase of the project will expand development of the bioresin systems to enhance their efficiency and utility and incorporate the use of paper and brewery wastes into the manufacturing processes of Foresso (flexible batch production) and eventually into Egger (large scale automated production).The end aim will be to utilise low carbon resins and re-use wastes to deliver a 'best in class' method to manufacture construction products which combine circular economy and low carbon methods coupled to a 'green chemistry' technology base.The UK market for particleboard is approximately £1Billion (3 Million m3) a year. The resin component is the single most expensive part of manufacturing due to high complexity, capital investment, energy and regulatory costs. The resin market in the UK is some £6-700M (approx. 1 million tonnes).BONDIFY consortium members include Cambond, Palm Paper, Duynie Group, Forredsso and Egger supported by Bangor University's Biocomposites Centre, Powerminerals and Green King.The adoption of a plant based bioresin system will have a significant impact on the sustainability and carbon footprint of the bulk chemical sector, whilst the use of waste materials from both the pulp and paper and chemical industries to achieve this will have a two fold benefit for the UK's foundation industries.

BONDIFI项目旨在将植物基树脂系统和造纸工业废料引入英国大规模的人造板建筑产品制造中。这将取代油基化学品和升级循环废物，从而取代原始木材，带来巨大的环境和经济效益。英国的人造板行业每年使用100万吨油基树脂（UF，MUF，PF和MDI）。这意味着每年基于石油的碳排放量为\> 2.5MT CO2 e。BONDIFI将展示一种稳健的双树脂制造工艺（Cambond，班戈尔生物复合材料中心），该工艺可用于Egger（赫克瑟姆）的高质量木板行业-大规模制造刨花板和装饰建筑板市场Foresso（伯明翰）。- 该项目的第二阶段将扩大生物树脂系统的开发，以提高其效率和效用，并将纸张和啤酒厂废物的使用纳入Foresso的制造过程。（灵活的批量生产）并最终进入埃格（大规模自动化生产）。最终目标将是利用低碳树脂，利用废弃物提供“同类最佳”的方法来制造建筑产品，该方法将联合收割机循环经济和低碳方法与“绿色化学”技术基础相结合。英国刨花板市场每年约为10亿英镑（300万立方米）。由于高复杂性、资本投资、能源和监管成本，树脂组分是制造中最昂贵的部分。英国的树脂市场约为6- 7亿英镑（约为1000万美元）。BONDIFY联盟成员包括Cambond、Palm Paper、Duynie Group、Forredsso和Egger，并得到班戈尔大学生物复合材料中心、Powerminerals和绿色王的支持。采用植物基生物树脂系统将对大宗化工行业的可持续性和碳足迹产生重大影响，而利用纸浆、造纸和化学工业的废料来实现这一目标，将为英国的基础工业带来双重好处。