HiPAdd - Formulation of high performance additives for metalworking fluids

HiPAd - 金属加工液高性能添加剂配方

• 批准号: 101722
• 金额: $ 83.87万
• 依托单位: AFTON CHEMICAL LIMITED
• 依托单位国家: 英国
• 项目类别: Collaborative R&D
• 财政年份: 2014
• 资助国家: 英国
• 起止时间: 2014 至 无数据
• 项目状态: 已结题
• 来源: https://gtr.ukri.org/projects?ref=101722
• 关键词: HiPAdd; Formulation; performance; additives; metalworking

Machining of materials such as titanium and nickel-based alloys used in aerospace and nuclear components is typically limited by the amount of heat generated at the cutting zone. Heat is removed by the use of a cutting fluid which acts both as a coolant and a lubricant. A cutting fluid is a complex formulated fluid consisting of many additive components, each providing a specific function such as anti-corrosion and lubrication properties amongst others. The consortium has identified a real opportunity to formulate a novel performance additive with higher heat removal properties that can be incorporated into cutting fluids, to allow end-users the ability to machine at even higher cutting speeds enabling increased productivity and cost savings. This business-led project working with the HVM Catapult will exploit this opportunity to formulate a new performance additive using novel chemicals, materials and processing, to target boundary layers lubrication and the associated packaging chemistry to ensure stable delivery and that it complies with regulatory requirements. This additive will provide significant value to UK industries in particular sectors utilising difficult to machine materials.

航空航天和核部件中使用的钛和镍基合金等材料的加工通常受到切削区产生的热量的限制。通过使用既作为冷却剂又作为润滑剂的切削液来去除热量。切削液是由许多添加剂成分组成的复杂配方的流体，每种添加剂成分都提供特定的功能，例如防腐蚀和润滑性能等。该联盟已经确定了一个真实的机会，可以配制一种具有更高散热性能的新型性能添加剂，该添加剂可以掺入切削液中，使最终用户能够以更高的切削速度进行加工，从而提高生产率并节省成本。这个与HVM Catapult合作的商业主导项目将利用这一机会，使用新型化学品，材料和工艺配制一种新的性能添加剂，目标是边界层润滑和相关的包装化学，以确保稳定的交付，并符合法规要求。这种添加剂将为英国工业提供重要价值，特别是使用难以加工材料的行业。