High Value Manufacturing For The Castings Technology International (CTI) Large Scale Titanium Casting Facility

Castings Technology International (CTI) 大型钛铸造工厂的高价值制造

• 批准号: 110136
• 金额: $ 912.33万
• 依托单位: HIGH VALUE MANUFACTURING CATAPULT
• 依托单位国家: 英国
• 项目类别: Centres
• 财政年份: 2014
• 资助国家: 英国
• 起止时间: 2014 至 无数据
• 项目状态: 已结题
• 来源: https://gtr.ukri.org/projects?ref=110136
• 关键词: Value; Manufacturing; Castings; Technology; International

AMRC Castings’ new furnace is part of a major £15 million investment that will enable the UK to compete on a global scale, producing some of the biggest titanium aerospace castings in the world. The new furnace will be capable of pouring 1000kg of Titanium, the amount required to make a 500kg casting and has three interchangeable crucibles.Titanium is very valuable in the aerospace industry, with $3.4 billion of worldwide demand, used in a variety of aircraft engine and structures components. Titanium is 30% stronger than steel and nearly 50% lighter. Compared to aluminium, it is twice as strong and has excellent strength retention to over 500 degrees celsius.In addition to the benefit for the aerospace industry, there is also significant value for other industries. This has already been demonstrated in the nuclear sector, delivering significant cost reductions, which could be worth up £150m for Sellafield. Several leading UK businesses have already expressed their interests in utilising the titanium castings capability, in the near future, including: Rolls-Royce, Airbus and GKN Aerospace. Previously, the United States dominated this market and was the only country capable of producing such large castings. However, the investment at the AMRC will, enable the UK to compete globally, building on the organisations extensive expertise in manufacturing smaller titanium castings.“We plan to create a world class Titanium casting capability in the UK developing the skills base necessary to enable companies to reap the rewards of carrying out a process that is very, very challenging,” commented AMRC Castings’ Commercial Manager, Richard Gould. Furnace construction is due to finish in time for training and cold commissioning, to start during November 2016, and will be followed by hot commissioning and the first test melts in December.

AMRC铸造公司的新熔炉是1500万英镑重大投资的一部分，该投资将使英国能够在全球范围内竞争，生产世界上最大的钛航空航天铸件。新熔炉将能够浇注1000公斤的钛，制造500公斤铸件所需的量，并有三个可互换的坩埚。钛在航空航天工业中非常有价值，全球需求量为34亿美元，用于各种飞机发动机和结构部件。钛比钢坚固30%，重量轻近50%。与铝相比，它的强度是铝的两倍，并且在超过500摄氏度的温度下具有出色的强度保持力。除了对航空航天工业的好处外，对其他行业也有重要的价值。这一点已经在核领域得到了证明，带来了显着的成本降低，这对塞拉菲尔德来说可能价值高达1. 5亿英镑。几家领先的英国企业已经表达了在不久的将来利用钛铸件能力的兴趣，包括：劳斯莱斯，空中客车和GKN航空航天。此前，美国主导着这一市场，是唯一有能力生产如此大型铸件的国家。然而，对AMRC的投资将使英国能够在全球范围内竞争，建立在该组织在制造小型钛铸件方面的广泛专业知识基础上。"我们计划在英国建立一个世界级的钛铸造能力，发展必要的技能基础，使公司能够获得执行一个非常非常具有挑战性的过程的回报，" AMRC铸件的商业经理Richard Gould评论道。熔炉建设将在2016年11月开始的培训和冷试运行期间及时完成，随后将在12月进行热试运行和首次试熔。