DurAMat

杜阿马特

• 批准号: EP/Y036387/1
• 负责人: James Kermode
• 金额: $ 33.22万
• 依托单位: University of Warwick
• 依托单位国家: 英国
• 项目类别: Research Grant
• 财政年份: 2023
• 资助国家: 英国
• 起止时间: 2023 至 无数据
• 项目状态: 未结题
• 来源: https://gtr.ukri.org/projects?ref=EP%2FY036387%2F1
• 关键词: DurAMat

The current industrial approach to create metal products is unsustainable. Massive amounts of energy consumption, chemicals, water and the exhaustion of natural metal resources are the hallmark of metal production and processing industries. Metal Additive Manufacturing (AM) presents an opportunity to ameliorate metal processing and product manufacturing. While this is a known fact, a full scale industrial implementation of metal AM has been impossible until now due to the lack of consistent AM metal quality. DurAMat is the game-changer that will engender long-lasting performance properties of AM products used in severe exposure environments. DurAMat research will i) develop AM components from different alloy families sustainably ii) enable AM as preferred repair method for defunct metallic products and iii) enable AM for metal functionalisation. DurAMat's research combinesexperimental research with multiscale modelling and machine learning (ML) methods.DurAMat fills important knowledge gaps and will innovate AM metals (duplex steel alloys for marine, magnesium for bioresorbable implants) and coatings (biocomposite and AM metal coatings for corrosion and mechanical performance), technologies and services (AM for repair, ML for corrosion inhibitor selection), three computational models (multiscale and ML) and one device (add-on for Wire Arc Additive Manufacturing microstructure control).The DurAMat consortium consists of 6 Universities, 2 Research Centres and 5 Industrial Companies from 6 European Countries. It will train 10 doctoral candidates in a holistic approach, encompassing cross-disciplinary scientific knowledge transfer, teaching activities and cultivating interpersonal and transferable skills.DurAMat's impact forecasts, among others, a 30% energy reduction in the processing and manufacturing of products, 60% less end product failures reducing health hazards, eco pollution and casualties, and 20% cost benefit compared to conventional industry approaches.

目前制造金属产品的工业方法是不可持续的。大量的能源消耗、化学品、水和自然金属资源的枯竭是金属生产和加工工业的标志。金属增材制造（AM）为改善金属加工和产品制造提供了机会。虽然这是一个众所周知的事实，但由于缺乏一致的增材制造金属质量，到目前为止，金属增材制造的全面工业实施是不可能的。DurAMat是游戏规则的改变者，它将使在恶劣暴露环境中使用的增材制造产品具有持久的性能。DurAMat的研究将i)可持续地开发来自不同合金家族的增材制造组件ii)使增材制造成为失效金属产品的首选修复方法iii)使增材制造实现金属功能化。DurAMat的研究将实验研究与多尺度建模和机器学习（ML）方法相结合。DurAMat填补了重要的知识空白，并将创新增材制造金属（用于船舶的双相钢合金，用于生物可吸收植入物的镁）和涂层（用于腐蚀和机械性能的生物复合材料和增材制造金属涂层）、技术和服务（用于修复的增材制造，用于缓蚀剂选择的ML）、三个计算模型（多尺度和ML）和一个设备（用于电弧增材制造微结构控制的附加组件）。DurAMat联盟由来自6个欧洲国家的6所大学、2个研究中心和5家工业公司组成。它将以全面的方式培养10名博士生，包括跨学科的科学知识转移、教学活动和培养人际关系和可转移技能。DurAMat的影响预测包括，在产品的加工和制造过程中减少30%的能源消耗，减少60%的最终产品故障，减少健康危害、生态污染和人员伤亡，与传统工业方法相比，成本效益达到20%。