Through Process Modelling for Sustainable Aluminium

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Innoval is a UK based company that provides a unique resource of independent expertise to the global aluminium industry (producers and users). The company is a key partner in enabling sustainable, cost effective aluminium alloy production, for use in applications such as automotive, aerospace, and packaging.Innoval have a particular expertise in developing models to predict the evolution of the structure and properties through the complex process chain that aluminium alloys experience. Models are critical to optimize the processing of aluminium alloys and enable the use of greater recycled content, thus moving towards fully closed loop recycling of aluminium. Innoval have developed a library of models for different parts of the process chain, but these models are not connected. This means it is not possible to predict through process microstructure and performance. The aim of this EngD is to take the existing models and couple them to enable a through process simulation capability. To do this, experimental validation will be required at each step, and additional models may be needed to be developed.The project will therefore involve a combination of computer based modelling and experimental validation of models using advanced techniques such as electron microscopy. The project will involve spending time at Manchester and at Innoval's UK facilty (Banbury). It will also require international travel.Through the EngD you will gain an in-depth knowledge of, and exposure to, the aluminium industry. This is a rapidly growing field with increasing opportunities due to the benefits of aluminium in lightweighting. On completing the project, you will have a combination of computer modelling and experimental skills that are in strong demand by employers. Candidates are sought with a background in materials science, engineering, physics, or chemistry.